Heavy Duty Metal Arm Base Assembly
Updated 08/24/2011
Safety first! Wear eye protection and never touch a powered robot! |

Image of completed base. |
|
Step 1.
Attach a ball bearing to the base plate as shown. The screw should be flush with the base plate.

Figure 1-1.
|

Figure 1-2. |
|
Step 2.
Construct a heavy-duty "C" bracket using two aluminum standoffs and the two metal plates as shown. Use four 4-40 x .375" Machine Screws. The screws should be flush with the plates when you are done.
4 x |
|
 |
|
|

Figure 2. |
|
|
Step 3.
Stack the servo bracket on top of the base plate and attach them to a piece of wood using #4 tapping screws. Don't tighten these down all the way yet. Alternately, you can use four 4-40 x .375" screws and nuts if you are not attaching the base to a piece of wood.
4 x |
|
 |
|
|

Figure 3. |
|
Step 4.
Remove the HS-645MG's servo horn and replace it with the metal one. Be sure to put the new horn in the same orentation as the old one!
|

Figure 4. |
|
|
Step 5.
Slide the HS-645MG servo into the bracket and secure it with four 3mm x 6mm screws and washers. Note that the bracket is tapped, and you do not need to use nuts.
4 x |
4 x |
 |
 |
|

Figure 5. |
|
Step 6.
Slide the "C" assembly into position over the ball bearing and servo horn. If you are constructing an arm kit, attach your ASB-201 (for A and B arms) or ASB-204 (for D arms) to the "C" bracket using four 2-56 x .25" screws. Otherwise, just attach the "C" bracket to the servo horn. Note, the bracket is included in the arm kit, not the base kit.
4 x |
|
 |
|
|

Figure 6. |
|