Biped BRAT Jr. Assembly Guide

Last modified by Eric Nantel on 2026/04/06 12:31

Biped BRAT Jr. Assembly Guide

Updated August 6, 2009

Hardware: 1x Alum. Channel 3" Single Pack (ASB-503) · 2x Multi-Purpose Servo Bracket Two Pack (ASB-04) · 1x "L" Connector Bracket Two Pack (ASB-06) · 1x "C" Servo Bracket w/ Ball Bearings Two Pack (ASB-09) · 1x Robot Feet Pair (ARF-01) · 1x SES Electronics Carrier (EC-02) · 1x SSC-32 Servo Controller · 4x HS-422 Standard Servo (S422)

Biped BRAT Jr.

BRAT Jr. — Attach Bracket to Foot
Step 1 / 13

Attach a multi-purpose bracket to the foot as shown using three 2-56 x .188" screws and 2-56 nuts.

3x
2-56 x .188" countersunk screw
3x
2-56 nut
Figure 1.
BRAT Jr. — Attach "L" Bracket to "C" Bracket
Step 2 / 13

Attach the "L" bracket to a short "C" bracket as shown using two 2-56 x .250" screws and 2-56 nuts.

2x
2-56 x .250" Phillips screw
2x
2-56 nut
Figure 2.
BRAT Jr. — Attach Multi-Purpose Bracket to "L" Bracket
Step 3 / 13

Attach a multi-purpose bracket to the "L" bracket as shown using two 2-56 x .250" screws and 2-56 nuts.

2x
2-56 x .250" Phillips screw
2x
2-56 nut
Figure 3.
BRAT Jr. — Connect Leg to Foot
Step 4 / 13

Attach the assembly from Step 3 to the multi-purpose bracket on the foot. Refer to Figure 4-1 for detailed ball bearing installation.

Figure 4-1 (ball bearing detail).
Figure 4-2.
BRAT Jr. — Verify Leg Assemblies
Step 5 / 13

Your two leg assemblies should look like the image at this point. Repeat Steps 1–4 for the second leg.

Figure 5.
BRAT Jr. — Install Servos
Step 6 / 13

Install the servos as shown using the included 3mm hardware and two #2 tapping screws per the diagram. For quick prototype assembly, rivet fasteners (NSRF-01, sold separately) can also be used.

4x
#2 x .250" tapping screw
Hole position reference
Figure 6.
BRAT Jr. — Attach Legs to U-Channel
Step 7 / 13

Attach the leg assemblies to the 3" U-Channel as shown using four #2 tapping screws.

4x
#2 x .250" tapping screw
Hole position reference
Figure 7.
BRAT Jr. — Attach Standoffs to Electronics Carrier
Step 8 / 13

Attach the 3/4" standoffs to the electronics carrier using four 4-40 x 1/4" hex socket head cap screws.

4x
4-40 x .250" hex socket screw
4x
4-40 x .750" hex standoff
Figure 8.
BRAT Jr. — Attach Standoffs to U-Channel
Step 9 / 13

Attach the 5/16" standoffs to the U-Channel as shown using two 2-56 x 1/4" screws.

2x
2-56 x .250" Phillips screw
2x
2-56 x .3125" hex standoff
Figure 9.
BRAT Jr. — Mount Electronics Carrier
Step 10 / 13

Attach the electronics carrier as shown using two 2-56 x 1/4" screws.

2x
2-56 x .250" Phillips screw
Figure 10.
BRAT Jr. — Attach Power Switch
Step 11 / 13

Attach the power switch to the electronics carrier as shown.

Figure 11.
BRAT Jr. — Attach Battery
Step 12 / 13

Your battery can be attached with a wire tie or Velcro (not included).

A 6VDC battery will power the robot fine, however as it discharges the SSC-32 may reset even though there is still sufficient power for the servos. A 7.2VDC battery lessens this effect but is slightly harder on the servos.

For maximum run time, power the VL input from a separate 9VDC battery. Remember to remove the VS=VL jumper to isolate the two supplies — the 6V or 7.2V battery is still required.

Figure 12.
BRAT Jr. — Install SSC-32 & Connect Servos
Step 13 / 13

Install the SSC-32 using four 4-40 x 1/4" screws — orient it as shown. Connect the servos to their appropriate I/O channels per Table 16. Connect the wiring harness to VS1 or VS2 on the SSC-32 (red = +, black = −).

4x
4-40 x .250" hex socket screw
Figure 13.

SSC-32 Servo Channel Assignments (Table 16)

SSC-32 I/OServo
00Right Ankle
01Right Hip
16Left Ankle
17Left Hip
Tags:
Created by Eric Nantel on 2024/07/03 09:21
Copyright RobotShop 2018