| Heavy Duty Metal Arm Base Assembly Updated 08/24/2011 Safety first! Wear eye protection and never touch a powered robot! |  Image of completed base.
 | 
  
    |   | 
  
    | Step 1. Attach a ball bearing to the base plate as shown. The screw should be flush with the base plate.
  Figure 1-1.
 |  Figure 1-2.
 | 
  
    |   | 
  
    | Step 2.Construct a heavy-duty "C" bracket using two aluminum standoffs and the two metal plates as shown. Use four 4-40 x .375" Machine Screws. The screws should be flush with the plates when you are done.
 
        
          | 4 x |  |  
          |  |  |  |  Figure 2.
 | 
  
    | 
 | 
  
    |   | 
  
    | Step 3.Stack the servo bracket on top of the base plate and attach them to a piece of wood using #4 tapping screws. Don't tighten these down all the way yet. Alternately, you can use four 4-40 x .375" screws and nuts if you are not attaching the base to a piece of wood.
 
        
          | 4 x |  |  
          |  |  |  |  Figure 3.
 | 
  
    |   | 
  
    | Step 4.Remove the HS-645MG's servo horn and replace it with the metal one. Be sure to put the new horn in the same orentation as the old one!
 
 |  Figure 4.
 | 
  
    | 
 | 
  
    |   | 
  
    | Step 5.Slide the HS-645MG servo into the bracket and secure it with four 3mm x 6mm screws and washers. Note that the bracket is tapped, and you do not need to use nuts.
 
        
          | 4 x | 4 x |  
          |  |  |  |  Figure 5.
 | 
  
    |   | 
  
    | Step 6.Slide the "C" assembly into position over the ball bearing and servo horn. If you are constructing an arm kit, attach your ASB-201 (for A and B arms) or ASB-204 (for D arms) to the "C" bracket using four 2-56 x .25" screws. Otherwise, just attach the "C" bracket to the servo horn.   Note, the bracket is included in the arm kit, not the base kit.
 
        
          | 4 x |  |  
          |  |  |  |  Figure 6.
 | 
  
    |   |