| Heavy Duty Metal Arm Base Assembly
       Updated 08/24/2011 
      Safety first! Wear eye protection and never touch a powered robot!  | 
      
      Image of completed base. | 
  
  
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    Step 1. 
      Attach a ball bearing to the base plate as shown. The screw should be flush with the base plate.
        
      Figure 1-1.
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      Figure 1-2. | 
  
  
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    Step 2. 
      Construct a heavy-duty "C" bracket using two aluminum standoffs and the two metal plates as shown. Use four 4-40 x .375" Machine Screws. The screws should be flush with the plates when you are done.   
      
        
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      Figure 2. | 
  
  
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    Step 3. 
      Stack the servo bracket on top of the base plate and attach them to a piece of wood using #4 tapping screws. Don't tighten these down all the way yet. Alternately, you can use four 4-40 x .375" screws and nuts if you are not attaching the base to a piece of wood. 
      
        
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      Figure 3. | 
  
  
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    Step 4. 
    Remove the HS-645MG's servo horn and replace it with the metal one. Be sure to put the new horn in the same orentation as the old one! 
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      Figure 4. | 
  
  
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    Step 5. 
    Slide the HS-645MG servo into the bracket and secure it with four 3mm x 6mm screws and washers. Note that the bracket is tapped, and you do not need to use nuts. 
      
        
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    Figure 5. | 
  
  
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    Step 6. 
    Slide the "C" assembly into position over the ball bearing and servo horn. If you are constructing an arm kit, attach your ASB-201 (for A and B arms) or ASB-204 (for D arms) to the "C" bracket using four 2-56 x .25" screws. Otherwise, just attach the "C" bracket to the servo horn.   Note, the bracket is included in the arm kit, not the base kit.  
      
        
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      Figure 6. | 
  
  
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