Heavy Duty Metal Arm Base Assembly

Last modified by Eric Nantel on 2026/04/06 11:15

Heavy Duty Metal Arm Base Assembly

Updated August 24, 2011

Safety first! Wear eye protection and never touch a powered robot!

Completed base.

HD Base — Attach Ball Bearing
Step 1 / 6

Attach a ball bearing to the base plate as shown. The screw should be flush with the base plate.

Figure 1-1 — Ball bearing diagram.

Figure 1-2.
HD Base — Build Heavy Duty "C" Bracket
Step 2 / 6

Construct a heavy-duty "C" bracket using two aluminum standoffs and the two metal plates as shown. Use four 4-40 x .375" machine screws. The screws should be flush with the plates when done.

4x
4-40 x .375" machine screw
Figure 2.
HD Base — Mount to Surface
Step 3 / 6

Stack the servo bracket on top of the base plate and attach them to a piece of wood using #4 tapping screws. Do not tighten all the way yet. Alternatively, use four 4-40 x .375" screws and nuts if not attaching to wood.

4x
#4 x .500" tapping screw
Figure 3.
HD Base — Replace Servo Horn
Step 4 / 6

Remove the HS-645MG's plastic servo horn and replace it with the metal one. Be sure to install the new horn in the same orientation as the old one!

Figure 4.
HD Base — Install Servo
Step 5 / 6

Slide the HS-645MG servo into the bracket and secure it with four 3mm x 6mm screws and washers. Note: the bracket is tapped — nuts are not required.

4x
3mm x 6mm Phillips head screw
4x
4-40 / 5.4mm washer
Figure 5.
HD Base — Attach "C" Assembly & Arm Bracket
Step 6 / 6

Slide the "C" assembly into position over the ball bearing and servo horn. If building an arm kit, attach your ASB-201 (AL5A / AL5B) or ASB-204 (AL5D) to the "C" bracket using four 2-56 x .250" screws. Otherwise, simply attach the "C" bracket to the servo horn. Note: the bracket is included in the arm kit, not the base kit.

4x
2-56 x .250" Phillips screw
Figure 6.
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Created by Eric Nantel on 2024/07/03 09:21
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