A-Pod 3DoF Tail Assembly Instructions

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<h1>The A-POD Tail Assembly Guide</h1>

31

<p><b>Updated November 4, 2011</b></p>

</div>

<h2>Removing the Parts from the Panel</h2>

37

<p>The PVC parts need to be carefully cut out of the panel. A thin, flat blade exacto knife will be very helpful. Simply cut through the tabs to remove the parts.</p>

38

<h2>Important!</h2>

39

<p><span class="warning">DO NOT overtighten screws on the PVC parts!</span> The PVC will compress and will become weaker as a result.</p>

40

<h2>Preparation</h2>

41

<p>Remove the nylon servo horn from each servo and replace with a metal servo horn. Be sure to keep it in the same orientation.</p>

</div>

<div class="asm-step-name">A-POD Tail — Assembly</div>

</div>

<p>Attach a ball bearing to a Multi-purpose bracket as shown. See the diagram below for detailed information. Make two of these.</p>

<div class="asm-part-name">Ball bearing assembly diagram</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 1.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Assembly</div>

</div>

<p>Attach the two brackets together as shown using two 2-56 x .25" screws and two 2-56 nuts.</p>

<div class="asm-part-name">2-56 x .250" Phillips screw</div>

</div>

</div>

</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 2.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Assembly</div>

</div>

<p>Attach four 1.0" hex spacers to the "bad" side of the top panel with four 4-40 x .375" screws.</p>

<div class="asm-part-name">4-40 x .375" hex socket screw</div>

</div>

</div>

</div>

<div class="asm-part-name">4-40 x 1.0" hex spacer</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 3.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Install Electronics</div>

</div>

<p>Using four 4-40 x .250" hex socket head screws, attach four 0.75" hex spacers to the Bot Board II as shown. Insert the Basic Atom Pro 28 chip into the socket.</p>

<div class="asm-part-name">4-40 x .250" hex socket screw</div>

</div>

</div>

</div>

<div class="asm-part-name">4-40 x .750" hex spacer</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 4.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Install Electronics</div>

</div>

<p>Attach the Bot Board II to the top panel of the tail using four 4-40 x .375" screws.</p>

<div class="asm-part-name">4-40 x .375" hex socket screw</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 5.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Assembly</div>

</div>

<p>Slide the two "T" shaped PVC pieces into the slots as shown. Attach the bottom panel using four 4-40 x .375" hex screws.</p>

<div class="asm-part-name">4-40 x .375" hex socket screw</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 6.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Assembly</div>

</div>

<p>Slide the bracket assembly into place as shown.</p>

</div>

<span>Figure 7.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Assembly</div>

</div>

<p>Slide a HS-645MG servo into the bracket and secure it using 3mm hardware as shown. Attach it to the PVC with four 2-56 x .375" screws.</p>

<div class="asm-part-name">3mm servo hardware set</div>

</div>

</div>

</div>

<div class="asm-part-name">2-56 x .375" Phillips screw</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 8.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Attach to Chassis</div>

</div>

<p>Slide the tail assembly in place in the rear of the chassis.</p>

</div>

<span>Figure 9.</span>

</div>

</div>

</div>

<div class="asm-step-name">A-POD Tail — Attach to Chassis</div>

</div>

<p>Attach a HS-645MG to the robot using 3mm screws, washers and nuts. Connect the servo horn to the chassis using four 2-56 x .375" screws.</p>

<div class="asm-part-name">3mm servo hardware set</div>

</div>

</div>

</div>

<div class="asm-part-name">2-56 x .375" Phillips screw</div>

</div>

</div>

</div>

</div>

</div>

<span>Figure 10.</span>

</div>

</div>

</div>

</div>

Wiki source code of A-Pod 3DoF Tail Assembly Instructions

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1	{{html wiki="false" clean="false"}}
2	<style>
3	.asm { font-family: Verdana, Helvetica, sans-serif; font-size: 14px; max-width: 960px; }
4	.asm-step { background: #fff; border: 1px solid #ddd; border-radius: 8px; margin-bottom: 1.5rem; overflow: hidden; }
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24	</style>
25
26	<div class="asm">
27
28	<!-- Header -->
29	<div style="padding: 0.5rem 0 1rem 0;">
30	<h1>The A-POD Tail Assembly Guide</h1>
31	<p><b>Updated November 4, 2011</b></p>
32	</div>
33
34	<!-- Prep notes -->
35	<div class="asm-info">
36	<h2>Removing the Parts from the Panel</h2>
37	<p>The PVC parts need to be carefully cut out of the panel. A thin, flat blade exacto knife will be very helpful. Simply cut through the tabs to remove the parts.</p>
38	<h2>Important!</h2>
39	<p><span class="warning">DO NOT overtighten screws on the PVC parts!</span> The PVC will compress and will become weaker as a result.</p>
40	<h2>Preparation</h2>
41	<p>Remove the nylon servo horn from each servo and replace with a metal servo horn. Be sure to keep it in the same orientation.</p>
42	</div>
43
44	<!-- Step 1 -->
45	<div class="asm-step">
46	<div class="asm-step-header">
47	<div class="asm-step-name">A-POD Tail — Assembly</div>
48	<div class="asm-step-num">Step 1 / 10</div>
49	</div>
50	<div class="asm-step-body">
51	<div class="asm-step-text">
52	<p>Attach a ball bearing to a Multi-purpose bracket as shown. See the diagram below for detailed information. Make two of these.</p>
53	<div class="asm-parts">
54	<div class="asm-part">
55	<div class="asm-part-info">
56	<div class="asm-part-qty">—</div>
57	<div class="asm-part-name">Ball bearing assembly diagram</div>
58	</div>
59	<div class="asm-part-img">
60	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/ballb02.GIF">
61	</div>
62	</div>
63	</div>
64	</div>
65	<div class="asm-step-figure">
66	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm01.jpg">
67	<span>Figure 1.</span>
68	</div>
69	</div>
70	</div>
71
72	<!-- Step 2 -->
73	<div class="asm-step">
74	<div class="asm-step-header">
75	<div class="asm-step-name">A-POD Tail — Assembly</div>
76	<div class="asm-step-num">Step 2 / 10</div>
77	</div>
78	<div class="asm-step-body">
79	<div class="asm-step-text">
80	<p>Attach the two brackets together as shown using two 2-56 x .25" screws and two 2-56 nuts.</p>
81	<div class="asm-parts">
82	<div class="asm-part">
83	<div class="asm-part-info">
84	<div class="asm-part-qty">2x</div>
85	<div class="asm-part-name">2-56 x .250" Phillips screw</div>
86	</div>
87	<div class="asm-part-img">
88	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/256025ph.GIF">
89	</div>
90	</div>
91	<div class="asm-part">
92	<div class="asm-part-info">
93	<div class="asm-part-qty">2x</div>
94	<div class="asm-part-name">2-56 nut</div>
95	</div>
96	<div class="asm-part-img">
97	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/256zpn.GIF">
98	</div>
99	</div>
100	</div>
101	</div>
102	<div class="asm-step-figure">
103	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm02.jpg">
104	<span>Figure 2.</span>
105	</div>
106	</div>
107	</div>
108
109	<!-- Step 3 -->
110	<div class="asm-step">
111	<div class="asm-step-header">
112	<div class="asm-step-name">A-POD Tail — Assembly</div>
113	<div class="asm-step-num">Step 3 / 10</div>
114	</div>
115	<div class="asm-step-body">
116	<div class="asm-step-text">
117	<p>Attach four 1.0" hex spacers to the "bad" side of the top panel with four 4-40 x .375" screws.</p>
118	<div class="asm-parts">
119	<div class="asm-part">
120	<div class="asm-part-info">
121	<div class="asm-part-qty">4x</div>
122	<div class="asm-part-name">4-40 x .375" hex socket screw</div>
123	</div>
124	<div class="asm-part-img">
125	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/4375hscs.GIF">
126	</div>
127	</div>
128	<div class="asm-part">
129	<div class="asm-part-info">
130	<div class="asm-part-qty">4x</div>
131	<div class="asm-part-name">4-40 x 1.0" hex spacer</div>
132	</div>
133	<div class="asm-part-img">
134	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/41000hns.GIF">
135	</div>
136	</div>
137	</div>
138	</div>
139	<div class="asm-step-figure">
140	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm03.jpg">
141	<span>Figure 3.</span>
142	</div>
143	</div>
144	</div>
145
146	<!-- Step 4 -->
147	<div class="asm-step">
148	<div class="asm-step-header">
149	<div class="asm-step-name">A-POD Tail — Install Electronics</div>
150	<div class="asm-step-num">Step 4 / 10</div>
151	</div>
152	<div class="asm-step-body">
153	<div class="asm-step-text">
154	<p>Using four 4-40 x .250" hex socket head screws, attach four 0.75" hex spacers to the Bot Board II as shown. Insert the Basic Atom Pro 28 chip into the socket.</p>
155	<div class="asm-parts">
156	<div class="asm-part">
157	<div class="asm-part-info">
158	<div class="asm-part-qty">4x</div>
159	<div class="asm-part-name">4-40 x .250" hex socket screw</div>
160	</div>
161	<div class="asm-part-img">
162	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/4250hscs.GIF">
163	</div>
164	</div>
165	<div class="asm-part">
166	<div class="asm-part-info">
167	<div class="asm-part-qty">4x</div>
168	<div class="asm-part-name">4-40 x .750" hex spacer</div>
169	</div>
170	<div class="asm-part-img">
171	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/4750hns.GIF">
172	</div>
173	</div>
174	</div>
175	</div>
176	<div class="asm-step-figure">
177	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm07.jpg">
178	<span>Figure 4.</span>
179	</div>
180	</div>
181	</div>
182
183	<!-- Step 5 -->
184	<div class="asm-step">
185	<div class="asm-step-header">
186	<div class="asm-step-name">A-POD Tail — Install Electronics</div>
187	<div class="asm-step-num">Step 5 / 10</div>
188	</div>
189	<div class="asm-step-body">
190	<div class="asm-step-text">
191	<p>Attach the Bot Board II to the top panel of the tail using four 4-40 x .375" screws.</p>
192	<div class="asm-parts">
193	<div class="asm-part">
194	<div class="asm-part-info">
195	<div class="asm-part-qty">4x</div>
196	<div class="asm-part-name">4-40 x .375" hex socket screw</div>
197	</div>
198	<div class="asm-part-img">
199	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/4375hscs.GIF">
200	</div>
201	</div>
202	</div>
203	</div>
204	<div class="asm-step-figure">
205	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm05.jpg">
206	<span>Figure 5.</span>
207	</div>
208	</div>
209	</div>
210
211	<!-- Step 6 -->
212	<div class="asm-step">
213	<div class="asm-step-header">
214	<div class="asm-step-name">A-POD Tail — Assembly</div>
215	<div class="asm-step-num">Step 6 / 10</div>
216	</div>
217	<div class="asm-step-body">
218	<div class="asm-step-text">
219	<p>Slide the two "T" shaped PVC pieces into the slots as shown. Attach the bottom panel using four 4-40 x .375" hex screws.</p>
220	<div class="asm-parts">
221	<div class="asm-part">
222	<div class="asm-part-info">
223	<div class="asm-part-qty">4x</div>
224	<div class="asm-part-name">4-40 x .375" hex socket screw</div>
225	</div>
226	<div class="asm-part-img">
227	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/4375hscs.GIF">
228	</div>
229	</div>
230	</div>
231	</div>
232	<div class="asm-step-figure">
233	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm06.jpg">
234	<span>Figure 6.</span>
235	</div>
236	</div>
237	</div>
238
239	<!-- Step 7 -->
240	<div class="asm-step">
241	<div class="asm-step-header">
242	<div class="asm-step-name">A-POD Tail — Assembly</div>
243	<div class="asm-step-num">Step 7 / 10</div>
244	</div>
245	<div class="asm-step-body">
246	<div class="asm-step-text">
247	<p>Slide the bracket assembly into place as shown.</p>
248	</div>
249	<div class="asm-step-figure">
250	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm07(1).jpg">
251	<span>Figure 7.</span>
252	</div>
253	</div>
254	</div>
255
256	<!-- Step 8 -->
257	<div class="asm-step">
258	<div class="asm-step-header">
259	<div class="asm-step-name">A-POD Tail — Assembly</div>
260	<div class="asm-step-num">Step 8 / 10</div>
261	</div>
262	<div class="asm-step-body">
263	<div class="asm-step-text">
264	<p>Slide a HS-645MG servo into the bracket and secure it using 3mm hardware as shown. Attach it to the PVC with four 2-56 x .375" screws.</p>
265	<div class="asm-parts">
266	<div class="asm-part">
267	<div class="asm-part-info">
268	<div class="asm-part-qty">4x</div>
269	<div class="asm-part-name">3mm servo hardware set</div>
270	</div>
271	<div class="asm-part-img">
272	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/srvhdw.GIF">
273	</div>
274	</div>
275	<div class="asm-part">
276	<div class="asm-part-info">
277	<div class="asm-part-qty">4x</div>
278	<div class="asm-part-name">2-56 x .375" Phillips screw</div>
279	</div>
280	<div class="asm-part-img">
281	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/256375ph.GIF">
282	</div>
283	</div>
284	</div>
285	</div>
286	<div class="asm-step-figure">
287	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm08.jpg">
288	<span>Figure 8.</span>
289	</div>
290	</div>
291	</div>
292
293	<!-- Step 9 -->
294	<div class="asm-step">
295	<div class="asm-step-header">
296	<div class="asm-step-name">A-POD Tail — Attach to Chassis</div>
297	<div class="asm-step-num">Step 9 / 10</div>
298	</div>
299	<div class="asm-step-body">
300	<div class="asm-step-text">
301	<p>Slide the tail assembly in place in the rear of the chassis.</p>
302	</div>
303	<div class="asm-step-figure">
304	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm09.jpg">
305	<span>Figure 9.</span>
306	</div>
307	</div>
308	</div>
309
310	<!-- Step 10 -->
311	<div class="asm-step">
312	<div class="asm-step-header">
313	<div class="asm-step-name">A-POD Tail — Attach to Chassis</div>
314	<div class="asm-step-num">Step 10 / 10</div>
315	</div>
316	<div class="asm-step-body">
317	<div class="asm-step-text">
318	<p>Attach a HS-645MG to the robot using 3mm screws, washers and nuts. Connect the servo horn to the chassis using four 2-56 x .375" screws.</p>
319	<div class="asm-parts">
320	<div class="asm-part">
321	<div class="asm-part-info">
322	<div class="asm-part-qty">4x</div>
323	<div class="asm-part-name">3mm servo hardware set</div>
324	</div>
325	<div class="asm-part-img">
326	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/srvhdw.GIF">
327	</div>
328	</div>
329	<div class="asm-part">
330	<div class="asm-part-info">
331	<div class="asm-part-qty">4x</div>
332	<div class="asm-part-name">2-56 x .375" Phillips screw</div>
333	</div>
334	<div class="asm-part-img">
335	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/256375ph.GIF">
336	</div>
337	</div>
338	</div>
339	</div>
340	<div class="asm-step-figure">
341	<img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-3-4-dof-hexapods/a-pod-tail/WebHome/assm10.jpg">
342	<span>Figure 10.</span>
343	</div>
344	</div>
345	</div>
346
347	</div>
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