T-Hex 3-4DoF Body Assembly Instructions

Last modified by Eric Nantel on 2026/04/02 17:03

The T-HEX Body Assembly Guide

Updated August 17, 2011

Important: This assembly guide applies to BOTH the 3DOF and the 4DOF T-HEX models, even though the pictures use 3DOF legs.

Image of 3DOF T-HEX.

Image of 4DOF T-HEX.

T-HEX Body — Chassis Assembly
Step 1 / 10

Attach two 1/4" standoffs to the base panels as shown using two 2-56 x .250 screws each.

4x
2-56 x .250" Phillips screw
Figure 1.
T-HEX Body — Chassis Assembly
Step 2 / 10

Connect twelve 1.875" hex spacers to the right chassis panel as shown using 4-40 x 1/4" hex socket screws.

12x
4-40 x .250" hex socket screw
12x
4-40 x 1.875" hex spacer
Figure 2.
T-HEX Body — Chassis Assembly
Step 3 / 10

Attach two "C" brackets and four Offset "C" brackets to the chassis as shown. Use two 2-56 x .250" screws and 2-56 nuts for each bracket. Note: to prevent damage to your battery, make sure the screws are facing the inside of the "C" brackets.

12x
2-56 x .250" Phillips screw
8x
2-56 nut
Figure 3.
T-HEX Body — Chassis Assembly
Step 4 / 10

Connect the two halves of the chassis together using twelve 2-56 x .250 screws.

12x
2-56 x .250" Phillips screw
Figure 4.
T-HEX Body — Install SSC-32
Step 5 / 10

Using four 4-40 x 3/8" hex socket head screws, attach the 0.75" hex spacers to the board as shown.

Configure the SSC-32 for 115.2 kbaud and DB9 communication, with the VS2=VS1 jumper installed. Remove the VL=VS jumper. Consult the SSC-32 manual if needed. Attach the wiring harness to VS1. Connect 8" of 24AWG wire (not included) AND the 9V battery clip to VL to power the electronics. Make sure red wires go to (+) and black wires go to (−).

4x
4-40 x .250" hex socket screw
4x
4-40 x .750" hex spacer
Figure 5.
T-HEX Body — Install SSC-32
Step 6 / 10

Slip the SSC-32 in through the hole in the side of the robot and use four 4-40 x 3/8" hex socket screws to secure the board as shown. Make sure the DB9 port is at the back of the robot, away from the power switch hole! This ensures you can easily plug in a DB9 cable. Install the power switch in the power switch hole as shown.

4x
4-40 x .250" hex socket screw
Figure 6.
T-HEX Body — Install Bot Board
Step 7 / 10

Using four 4-40 x 3/8" hex socket head screws, attach four 0.75" hex spacers to the board as shown.

4x
4-40 x .250" hex socket screw
4x
4-40 x .750" hex spacer
Figure 7.
T-HEX Body — Install Bot Board
Step 8 / 10

Slip the Bot Board in through the hole in the side of the robot and use four 4-40 x 3/8" hex socket screws to attach it as shown. Make sure the DB9 port on the board is near the top of the robot! This ensures you can easily plug in the DB9 cable.

Attach the red and black wires from the SSC-32's VL to the Bot Board II's VL. Be sure that red goes to (+) and black goes to (−).

4x
4-40 x .250" hex socket screw
Figure 8.
T-HEX Body — Attach Legs
Step 9 / 10

Attach all legs to the chassis using two #2 x 1/4" tapping screws each.

12x
#2 x .250" tapping screw
Hole position reference diagram
Figure 9.
T-HEX Body — Connect Servos
Step 10 / 10

Plug the servos into the SSC-32 as illustrated in Figure 10. Simply plug in the servo associated with the function to the corresponding pin. If oriented correctly, the I/O port (group of four pins) will be closest to its corresponding leg.

Servo Letter Definitions
Left
Right
Rear
Middle
Front
Horizontal
Vertical
Knee
Ankle

Figure 10.

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Created by Eric Nantel on 2024/07/03 09:20
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