Changes for page Pneumatic Syringe Assembly Instructions
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... ... @@ -1,241 +1,358 @@ 1 -{{html wiki="false" clean="true"}} 2 -<body><table border="0" cellpadding="0" cellspacing="0" > 3 - <tbody><tr> 4 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Pneumatic Syringe Assembly Instructions.</b></font> 5 - <p><font face="Verdana" size="2">Updated 10/12/2010</font></p> 6 - <p><font face="Verdana" size="2"><b>Safety first!</b> Wear eye protection and never touch a powered robot!</font></p> 7 - <p><font face="Verdana" size="2">Note: Do not use Loctite or thread locks on the assembly. They are not necessary and may cause damage to the 8 - PVC. Remember that the PVC parts DO have a 9 - definite good and a bad side. Try to keep the good sides facing the outside. </font><br> 10 - </p></td> 11 - <td align="center" valign="top" width="320"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac00.jpg" border="2" hspace="10" width="320" height="240"><br> 12 - <font face="Verdana" size="2"><b>Image of completed assembly.</b></font></td> 13 - </tr> 14 - <tr> 15 - <td valign="top" align="left" colspan="2"> </td> 16 - </tr> 17 - <tr> 18 - <td align="left" valign="top"><p><b><font face="Verdana" size="2">IMPORTANT!<br> 19 - </font></b><font face="Verdana" size="2">DO NOT overtighten screws on the PVC parts! The PVC will compress and will become weaker as a result!</font></p></td> 20 - <td align="center" valign="top"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tighten.jpg" alt="" width="320" height="240" hspace="10" border="2"><br> 21 - <font size="2" face="Verdana">Example image.</font></td> 22 - </tr> 23 - <tr> 24 - <td valign="top" align="left" colspan="2"> </td> 25 - </tr> 26 - <tr> 27 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 28 - 1.</strong><br> 29 - The PVC parts are brushed off before they are packaged, however, there may still be residue on the parts. Just take a damp rag and wipe the parts clean.</font></p></td> 30 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.jpg" border="2" hspace="10" width="320" height="240"><br> 31 - <font face="Verdana" size="2">Figure 1.</font></td> 32 - </tr> 33 - <tr> 34 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2"> </font></td> 35 - </tr> 36 - <tr> 37 - <td valign="top" align="left"><font face="Verdana" size="2"><strong>Step 2.</strong></font> <p><font face="Verdana" size="2">The PVC parts need to be carefully cut out of the panel. A thin, flat blade exacto knife will be very helpful when removing the parts. Simply cut through the tabs to remove the parts.</font></p> 38 - <p><font face="Verdana" size="2">The tabs may leave some rough edges. Take some sandpaper and rub these edges smooth. </font></p></td> 39 - <td align="center" valign="top"><font face="Verdana" size="2"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/pvcpanel.jpg" alt="" width="320" height="240" hspace="10" border="2"><br> 40 - Figure 2.</font></td> 41 - </tr> 42 - 43 - <tr> 44 - <td valign="top" align="left" colspan="2"><br class="pb"></td> 45 - </tr> 46 - <tr> 47 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 3.</strong><br> 48 - Take the two large PVC parts and insert the tabbed part into the slotted one. This should make an "L" shape with the engraved writing on the inside.</font></p> 49 - <p><font size="2" face="Verdana">Run a bead of superglue down the seam where the two parts meet. Let this dry for 3-5 minutes before proceeding.</font></p></td> 50 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac03.jpg" border="2" hspace="10" width="320" height="240"><br> 51 - <font face="Verdana" size="2">Figure 3.</font></td> 52 - </tr> 53 - <tr> 54 - <td valign="top" align="left" colspan="2"> </td> 55 - </tr> 56 - <tr> 57 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 4.</strong><br> 58 - Attatch the 4-40 x 1.0" screw and two nylon insert locknuts as shown in the picture. Note, there should be a small space between the two nuts. </font><br> 59 - </p><table border="0" > 60 - <tbody><tr> 61 - <td ><font size="2" face="Verdana"><b>1 x</b></font></td> 62 - <td ><font size="2" face="Verdana"><b>2 x</b></font></td> 63 - </tr> 64 - <tr> 65 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/41000hscs.gif" width="160" height="96"></b></font></td> 66 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif" width="160" height="96"></b></font></td> 67 - </tr> 68 - </tbody></table></td> 69 - <td valign="top" > 70 - <p align="center"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac04.jpg" border="2" hspace="10" width="320" height="240"><br> 71 - <font face="Verdana" size="2">Figure 4.</font></p></td> 72 - </tr> 73 - <tr> 74 - <td valign="top" align="left" colspan="2"> </td> 75 - </tr> 76 - <tr> 77 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 78 - 5.</strong><br> 79 - Remove the screw in the center of the servo horn (the white plastic part) from the servo and remove the servo horn. <strong>Save this screw!</strong> You will need it later. </font></p> 80 - <p><font face="Verdana" size="2">Install the servo into the base as shown using two 4-40 x .5" screws and 4-40 nuts.</font><font face="Verdana" size="2"> </font> </p> 81 - <p align="center"><font face="Verdana" size="2"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.gif" alt="" width="320" height="96" hspace="10" border="2"><br> 82 - Figure 5-1.</font></p></td> 83 - <td align="center" valign="top"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac05.jpg" alt="" width="320" height="240" hspace="10" border="2"><br> 84 - <font face="Verdana" size="2">Figure 5-2.</font></td> 85 - </tr> 86 -<tr> 87 - <td valign="top" align="left" colspan="2"><br class="pb"></td> 88 - </tr> 89 - <tr> 90 - <td valign="top" align="left" colspan="2"> 91 - </td> 92 - </tr> 93 - <tr> 94 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 95 - 6.</strong><br> 96 - Attach the remaining two PVC parts to the syringe using zip ties, exactly as shown. Take care to not tighten these down too much, as it will cause the cylinder to distort and not form a good seal with the plunger. </font></p> 97 - <p><font size="2" face="Verdana">Also note, it is very important that the zip tie on the plunger needs to be aligned as shown in the picture or it will collide with the red servo horn that is added later.</font></p></td> 98 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac06.jpg" border="2" hspace="10" width="320" height="240"><br> 99 - <font face="Verdana" size="2">Figure 6.</font></td> 100 - </tr> 101 - <tr> 102 - <td valign="top" align="left" colspan="2"> </td> 103 - </tr> 104 - <tr> 105 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 7.</strong><br> 106 - Drill out the hole shown in Figure 7-2 with a .125" drill bit. This does not require any powertools, as it can be done easily by hand as shown below.</font></p> 107 - <p><font size="2" face="Verdana">Afterwards, cut off the three other legs off the servo horn. We used a pair of angle cutters in house. </font><font face="Verdana" size="2"> </font> </p> 108 - <p align="center"><font face="Verdana" size="2"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/drill01.jpg" alt="" width="320" height="150" hspace="10" border="2"><br> 109 - Figure 7-1.</font></p></td> 110 - <td valign="top" > 111 - <p align="center"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac07.jpg" border="2" hspace="10" width="320" height="240"><br> 112 - <font face="Verdana" size="2">Figure 7-2.</font></p></td> 113 - </tr> 114 - <tr> 115 - <td valign="top" align="left" colspan="2"> </td> 116 - </tr> 117 - <tr> 118 - <td valign="top" align="left"><p><font face="Verdana" size="2"><b>Step 119 - 8.</b><br> 120 - Attach the servo horn to the small PVC part using a 4-40 x .625" screw and two nylon insert lock nuts. </font></p> 121 - <p><font face="Verdana" size="2">Be sure to keep the assembly loose enough to allow easy movement. </font></p> 122 - <table border="0" > 123 - <tbody><tr> 124 - <td ><font size="2" face="Verdana"><b>1 x</b></font></td> 125 - <td ><font size="2" face="Verdana"><b>2 x</b></font></td> 126 - </tr> 127 - <tr> 128 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/4625hscs.gif" width="160" height="96"></b></font></td> 129 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif" width="160" height="96"></b></font></td> 130 - </tr> 131 - </tbody></table></td> 132 - 133 - <td align="left" valign="top" > 134 - 135 - <p align="center"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac08.jpg" border="2" hspace="10" width="320" height="240"><br> 136 - <font face="Verdana" size="2">Figure 8.</font></p></td> 137 - </tr> 138 - <tr> 139 - <td valign="top" align="left" colspan="2"><br class="pb"></td> 140 - </tr> 141 - 142 - <tr> 143 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 9.<br> 144 - </strong></font><font face="Verdana" size="2">Note, if you would like to mount the vaccum assembly to something, such as a piece of wood, do that BEFORE attaching the syringe to the holder as the syringe will block one of the mounting holes. <br> 145 - </font><font face="Verdana" size="2"><br> 146 - Attach the syringe assembly to the holder using a 4-40 nylon insert lock nut and the screw you saved from step 5. Be sure the red servo horn points straight up when the servo is centered. This will ensure that the maximum range can be achieved with your assembly.</font> </p> 147 - <table border="0" > 148 - <tbody><tr> 149 - <td ><font size="2" face="Verdana"><b>1 x</b></font></td> 150 - <td > </td> 151 - </tr> 152 - <tr> 153 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif" width="160" height="96"></b></font></td> 154 - <td > </td> 155 - </tr> 156 - </tbody></table></td> 157 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac09.jpg" border="2" hspace="10" width="320" height="240"><br> 158 - <font face="Verdana" size="2">Figure 9.</font></td> 159 - </tr> 1 +{{html wiki="false" clean="false"}} 2 +<style> 3 + .asm { font-family: Verdana, Helvetica, sans-serif; font-size: 14px; max-width: 960px; } 4 + .asm-step { background: #fff; border: 1px solid #ddd; border-radius: 8px; margin-bottom: 1.5rem; overflow: hidden; } 5 + .asm-step-header { background: #F5A800; display: flex; align-items: stretch; justify-content: space-between; } 6 + .asm-step-name { padding: 0.6rem 1rem; font-weight: bold; font-size: 15px; color: #2C1A00; } 7 + .asm-step-num { background: #1a1a1a; color: white; padding: 0.6rem 1.1rem; font-weight: bold; font-size: 15px; display: flex; align-items: center; white-space: nowrap; } 8 + .asm-step-body { display: flex; flex-wrap: wrap; gap: 1.25rem; padding: 1rem; align-items: flex-start; } 9 + .asm-step-text { flex: 1 1 250px; font-size: 13px; line-height: 1.6; } 10 + .asm-step-figure { flex: 0 1 280px; text-align: center; } 11 + .asm-step-figure img { max-width: 100%; height: auto; border: 1px solid #ccc; border-radius: 4px; } 12 + .asm-step-figure span { display: block; font-size: 12px; color: #666; margin-top: 0.3rem; } 13 + .asm-figures { display: flex; flex-wrap: wrap; gap: 0.75rem; } 14 + .asm-parts { display: flex; flex-wrap: wrap; gap: 0.75rem; margin-top: 0.75rem; align-items: stretch; } 15 + .asm-part { border: 1px solid #ddd; border-radius: 6px; overflow: hidden; flex: 0 1 150px; display: flex; flex-direction: column; } 16 + .asm-part-info { background: #FFF3D6; padding: 0.4rem 0.6rem; border-bottom: 1px solid #F5A800; flex: 1; } 17 + .asm-part-qty { font-size: 12px; font-weight: bold; color: #7A4F00; } 18 + .asm-part-name { font-size: 11px; color: #5A3800; line-height: 1.4; margin-top: 2px; } 19 + .asm-part-img { display: flex; align-items: center; justify-content: center; padding: 0.6rem; min-height: 100px; background: #fff; } 20 + .asm-part-img img { max-width: 120px; max-height: 90px; height: auto; display: block; } 21 + .asm-warning { color: #c00; font-weight: bold; } 22 + .asm h1 { font-size: 18px; margin-bottom: 0.25rem; } 23 +</style> 160 160 161 - <tr> 162 - <td valign="top" align="left" colspan="2"> </td> 163 - </tr> 164 - <tr> 165 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 166 - 10.</strong><br> 167 - Attach the elbow fitting to the long C bracket using two large washers and nut. Be sure to align the fitting as shown.</font></p> 168 - <table border="0" > 169 - <tbody><tr> 170 - <td ><font size="2" face="Verdana"><b>1 x</b></font></td> 171 - <td ><font size="2" face="Verdana"><b>2 x</b></font></td> 172 - </tr> 173 - <tr> 174 - <td ><font face="Verdana" size="2"><b><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/1428nut.gif" alt="" width="160" height="96" border="2"></b></font></td> 175 - <td ><font face="Verdana" size="2"><b><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/14wash.gif" alt="" width="160" height="96" border="2"></b></font></td> 176 - </tr> 177 - </tbody></table></td> 178 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac10.jpg" border="2" hspace="10" width="320" height="240"><br> 179 - <font face="Verdana" size="2">Figure 10.</font></td> 180 - </tr> 181 - <tr> 182 - <td valign="top" align="left" colspan="2"> </td> 183 - </tr> 184 - <tr> 185 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 11.</strong><br> 186 - Remove the old gripper, short C bracket and the gripper servo (shown in Figure 11). Remember to leave the ball bearing in place and to save the two .25" tapping screws. You will need the screws to attach the new gripper.</font></p></td> 187 - <td valign="top" > 188 - <p align="center"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac11.jpg" border="2" hspace="10" width="320" height="240"><br> 189 - <font face="Verdana" size="2">Figure 11</font><font face="Verdana" size="2">.</font></p></td> 190 - </tr> 191 - <tr> 192 - <td valign="top" align="left" colspan="2"> </td> 193 - </tr> 194 - <tr> 195 - <td valign="top" align="left"><p><font face="Verdana" size="2"><b>Step 196 - 12.</b><br> 197 - Attach the long C bracket onto the end of the arm, where the old gripper assembly was, as shown in Figure 12, using the screws from step 11.</font></p> 198 - <table border="0" > 199 - <tbody><tr> 200 - <td ><font size="2" face="Verdana"><b>2 x</b></font></td> 201 - <td > </td> 202 - </tr> 203 - <tr> 204 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/2250phts.gif" width="160" height="96"></b></font></td> 205 - <td > </td> 206 - </tr> 207 - </tbody></table></td> 208 - 209 - <td align="left" valign="top" > 210 - 211 - <p align="center"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac12.jpg" border="2" hspace="10" width="320" height="240"><br> 212 - <font face="Verdana" size="2">Figure 12.</font></p></td> 213 - </tr> 214 - <tr> 215 - <td valign="top" align="left" colspan="2"><br class="pb"></td> 216 - </tr> 217 - 218 - <tr> 219 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 13.<br> 220 - </strong>Slide the suction cup over the outside of the elbow and slide the tubing over the other end. Secure the tubing to the arm with a zip tie as shown below. </font></p> 221 - <p><font size="2" face="Verdana">Note, DO NOT overtighten the zip tie as this will compress the tubing, not allowing air to move through.</font></p> 222 - <p align="center"><font face="Verdana" size="2"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tubeloc.jpg" alt="" width="320" height="150" hspace="10" border="2"><br> 223 - Figure 13-1.</font></p></td> 224 - <td align="center" valign="top"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac13.jpg" alt="" width="320" height="240" hspace="10" border="2"><br> 225 - <font face="Verdana" size="2">Figure 13-2.</font></td> 226 - </tr> 227 - <tr> 228 - <td valign="top" align="left" colspan="2"> </td> 229 - </tr> 230 - <tr> 231 - <td valign="top" align="left"><p><font face="Verdana" size="2"><strong>Step 14.<br> 232 - </strong>Slide the other side of the tubing onto the end of the syringe. Plug the vaccum servo into the same servo pin as the gripper, which is pin 4 by default.</font></p></td> 233 - <td align="center" valign="top"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac14.jpg" alt="" width="320" height="240" hspace="10" border="2"><br> 234 - <font face="Verdana" size="2">Figure 14.</font></td> 235 - </tr> 236 - <tr> 237 - <td valign="top" align="left" colspan="2"> </td> 238 - </tr> 239 -</tbody></table> 240 -</body> 25 +<div class="asm"> 26 + 27 + <!-- Header --> 28 + <div style="padding: 0.5rem 0 1rem 0; display:flex; flex-wrap:wrap; gap:1.5rem; align-items:flex-start;"> 29 + <div style="flex:1 1 300px;"> 30 + <h1 class="asm">Pneumatic Syringe Assembly Instructions</h1> 31 + <p><b>Updated October 12, 2010</b></p> 32 + <p><span class="asm-warning">Safety first!</span> Wear eye protection and never touch a powered robot!</p> 33 + <p>Do not use Loctite or thread locks. They are not necessary and may damage the PVC. PVC parts have a definite good and bad side — keep the good sides facing outward.</p> 34 + </div> 35 + <div style="text-align:center; flex:0 1 280px;"> 36 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac00.jpg" style="max-width:100%; border:1px solid #ccc; border-radius:4px;"> 37 + <p style="font-size:12px; color:#666; margin-top:0.3rem;"><b>Completed assembly.</b></p> 38 + </div> 39 + </div> 40 + 41 + <!-- PVC Warning --> 42 + <div class="asm-step"> 43 + <div class="asm-step-header"> 44 + <div class="asm-step-name">Pneumatic Syringe — Important PVC Warning</div> 45 + <div class="asm-step-num"> </div> 46 + </div> 47 + <div class="asm-step-body"> 48 + <div class="asm-step-text"> 49 + <p><span class="asm-warning">DO NOT overtighten screws on the PVC parts! The PVC will compress and will become weaker as a result!</span></p> 50 + </div> 51 + <div class="asm-step-figure"> 52 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tighten.jpg"> 53 + <span>Example image.</span> 54 + </div> 55 + </div> 56 + </div> 57 + 58 + <!-- Step 1 --> 59 + <div class="asm-step"> 60 + <div class="asm-step-header"> 61 + <div class="asm-step-name">Pneumatic Syringe — Clean PVC Parts</div> 62 + <div class="asm-step-num">Step 1 / 14</div> 63 + </div> 64 + <div class="asm-step-body"> 65 + <div class="asm-step-text"> 66 + <p>The PVC parts are brushed off before packaging, but there may still be residue. Take a damp rag and wipe the parts clean.</p> 67 + </div> 68 + <div class="asm-step-figure"> 69 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.jpg"> 70 + <span>Figure 1.</span> 71 + </div> 72 + </div> 73 + </div> 74 + 75 + <!-- Step 2 --> 76 + <div class="asm-step"> 77 + <div class="asm-step-header"> 78 + <div class="asm-step-name">Pneumatic Syringe — Cut Parts from Panel</div> 79 + <div class="asm-step-num">Step 2 / 14</div> 80 + </div> 81 + <div class="asm-step-body"> 82 + <div class="asm-step-text"> 83 + <p>Carefully cut the PVC parts out of the panel using a thin, flat blade exacto knife. Simply cut through the tabs to remove the parts. The tabs may leave rough edges — sand these smooth with sandpaper.</p> 84 + </div> 85 + <div class="asm-step-figure"> 86 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/pvcpanel.jpg"> 87 + <span>Figure 2.</span> 88 + </div> 89 + </div> 90 + </div> 91 + 92 + <!-- Step 3 --> 93 + <div class="asm-step"> 94 + <div class="asm-step-header"> 95 + <div class="asm-step-name">Pneumatic Syringe — Glue Base Parts</div> 96 + <div class="asm-step-num">Step 3 / 14</div> 97 + </div> 98 + <div class="asm-step-body"> 99 + <div class="asm-step-text"> 100 + <p>Take the two large PVC parts and insert the tabbed part into the slotted one to form an "L" shape with the engraved writing on the inside. Run a bead of superglue down the seam where the two parts meet. Let dry for 3–5 minutes before proceeding.</p> 101 + </div> 102 + <div class="asm-step-figure"> 103 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac03.jpg"> 104 + <span>Figure 3.</span> 105 + </div> 106 + </div> 107 + </div> 108 + 109 + <!-- Step 4 --> 110 + <div class="asm-step"> 111 + <div class="asm-step-header"> 112 + <div class="asm-step-name">Pneumatic Syringe — Install Pivot Screw</div> 113 + <div class="asm-step-num">Step 4 / 14</div> 114 + </div> 115 + <div class="asm-step-body"> 116 + <div class="asm-step-text"> 117 + <p>Attach the 4-40 x 1.0" screw and two nylon insert lock nuts as shown. There should be a small space between the two nuts.</p> 118 + <div class="asm-parts"> 119 + <div class="asm-part"> 120 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 x 1.000" hex socket screw</div></div> 121 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/41000hscs.gif"></div> 122 + </div> 123 + <div class="asm-part"> 124 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div> 125 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div> 126 + </div> 127 + </div> 128 + </div> 129 + <div class="asm-step-figure"> 130 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac04.jpg"> 131 + <span>Figure 4.</span> 132 + </div> 133 + </div> 134 + </div> 135 + 136 + <!-- Step 5 --> 137 + <div class="asm-step"> 138 + <div class="asm-step-header"> 139 + <div class="asm-step-name">Pneumatic Syringe — Install Servo</div> 140 + <div class="asm-step-num">Step 5 / 14</div> 141 + </div> 142 + <div class="asm-step-body"> 143 + <div class="asm-step-text"> 144 + <p>Remove the screw in the center of the servo horn and remove the horn. <span class="asm-warning">Save this screw — you will need it in Step 9!</span></p> 145 + <p>Install the servo into the base as shown using two 4-40 x .5" screws and 4-40 nuts. Refer to Figure 5-1 for the mounting diagram.</p> 146 + <div style="margin-top:0.75rem;"> 147 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.gif" style="max-width:100%; border:1px solid #ccc; border-radius:4px;"> 148 + <p style="font-size:12px; color:#666; margin-top:0.3rem;">Figure 5-1 — Servo mounting diagram.</p> 149 + </div> 150 + </div> 151 + <div class="asm-step-figure"> 152 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac05.jpg"> 153 + <span>Figure 5-2.</span> 154 + </div> 155 + </div> 156 + </div> 157 + 158 + <!-- Step 6 --> 159 + <div class="asm-step"> 160 + <div class="asm-step-header"> 161 + <div class="asm-step-name">Pneumatic Syringe — Attach Syringe with Zip Ties</div> 162 + <div class="asm-step-num">Step 6 / 14</div> 163 + </div> 164 + <div class="asm-step-body"> 165 + <div class="asm-step-text"> 166 + <p>Attach the remaining two PVC parts to the syringe using zip ties exactly as shown. Do not tighten too much — it will distort the cylinder and prevent a good seal with the plunger.</p> 167 + <p><span class="asm-warning">Important: the zip tie on the plunger must be aligned as shown or it will collide with the red servo horn added later.</span></p> 168 + </div> 169 + <div class="asm-step-figure"> 170 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac06.jpg"> 171 + <span>Figure 6.</span> 172 + </div> 173 + </div> 174 + </div> 175 + 176 + <!-- Step 7 --> 177 + <div class="asm-step"> 178 + <div class="asm-step-header"> 179 + <div class="asm-step-name">Pneumatic Syringe — Modify Servo Horn</div> 180 + <div class="asm-step-num">Step 7 / 14</div> 181 + </div> 182 + <div class="asm-step-body"> 183 + <div class="asm-step-text"> 184 + <p>Drill out the hole shown in Figure 7-2 with a .125" drill bit — this can be done by hand as shown in Figure 7-1. Afterwards, cut off the three other legs from the servo horn using angle cutters.</p> 185 + </div> 186 + <div class="asm-figures"> 187 + <div class="asm-step-figure"> 188 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/drill01.jpg"> 189 + <span>Figure 7-1 (drilling by hand).</span> 190 + </div> 191 + <div class="asm-step-figure"> 192 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac07.jpg"> 193 + <span>Figure 7-2 (hole location).</span> 194 + </div> 195 + </div> 196 + </div> 197 + </div> 198 + 199 + <!-- Step 8 --> 200 + <div class="asm-step"> 201 + <div class="asm-step-header"> 202 + <div class="asm-step-name">Pneumatic Syringe — Attach Servo Horn to PVC</div> 203 + <div class="asm-step-num">Step 8 / 14</div> 204 + </div> 205 + <div class="asm-step-body"> 206 + <div class="asm-step-text"> 207 + <p>Attach the servo horn to the small PVC part using a 4-40 x .625" screw and two nylon insert lock nuts. Keep the assembly loose enough to allow easy movement.</p> 208 + <div class="asm-parts"> 209 + <div class="asm-part"> 210 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 x .625" hex socket screw</div></div> 211 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/4625hscs.gif"></div> 212 + </div> 213 + <div class="asm-part"> 214 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div> 215 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div> 216 + </div> 217 + </div> 218 + </div> 219 + <div class="asm-step-figure"> 220 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac08.jpg"> 221 + <span>Figure 8.</span> 222 + </div> 223 + </div> 224 + </div> 225 + 226 + <!-- Step 9 --> 227 + <div class="asm-step"> 228 + <div class="asm-step-header"> 229 + <div class="asm-step-name">Pneumatic Syringe — Attach Syringe to Holder</div> 230 + <div class="asm-step-num">Step 9 / 14</div> 231 + </div> 232 + <div class="asm-step-body"> 233 + <div class="asm-step-text"> 234 + <p>If mounting the vacuum assembly to a surface (e.g. wood), do that <b>before</b> attaching the syringe — the syringe will block one of the mounting holes.</p> 235 + <p>Attach the syringe assembly to the holder using a 4-40 nylon insert lock nut and the screw saved from Step 5. Ensure the red servo horn points straight up when the servo is centered — this maximises the range of motion.</p> 236 + <div class="asm-parts"> 237 + <div class="asm-part"> 238 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div> 239 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div> 240 + </div> 241 + </div> 242 + </div> 243 + <div class="asm-step-figure"> 244 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac09.jpg"> 245 + <span>Figure 9.</span> 246 + </div> 247 + </div> 248 + </div> 249 + 250 + <!-- Step 10 --> 251 + <div class="asm-step"> 252 + <div class="asm-step-header"> 253 + <div class="asm-step-name">Pneumatic Syringe — Attach Elbow Fitting</div> 254 + <div class="asm-step-num">Step 10 / 14</div> 255 + </div> 256 + <div class="asm-step-body"> 257 + <div class="asm-step-text"> 258 + <p>Attach the elbow fitting to the long "C" bracket using two large washers and a nut. Align the fitting as shown.</p> 259 + <div class="asm-parts"> 260 + <div class="asm-part"> 261 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">1/4-28 nut</div></div> 262 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/1428nut.gif"></div> 263 + </div> 264 + <div class="asm-part"> 265 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">1/4" washer</div></div> 266 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/14wash.gif"></div> 267 + </div> 268 + </div> 269 + </div> 270 + <div class="asm-step-figure"> 271 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac10.jpg"> 272 + <span>Figure 10.</span> 273 + </div> 274 + </div> 275 + </div> 276 + 277 + <!-- Step 11 --> 278 + <div class="asm-step"> 279 + <div class="asm-step-header"> 280 + <div class="asm-step-name">Pneumatic Syringe — Remove Old Gripper</div> 281 + <div class="asm-step-num">Step 11 / 14</div> 282 + </div> 283 + <div class="asm-step-body"> 284 + <div class="asm-step-text"> 285 + <p>Remove the old gripper, short "C" bracket, and gripper servo as shown. Leave the ball bearing in place. <span class="asm-warning">Save the two #2 x .250" tapping screws — you will need them in Step 12.</span></p> 286 + </div> 287 + <div class="asm-step-figure"> 288 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac11.jpg"> 289 + <span>Figure 11.</span> 290 + </div> 291 + </div> 292 + </div> 293 + 294 + <!-- Step 12 --> 295 + <div class="asm-step"> 296 + <div class="asm-step-header"> 297 + <div class="asm-step-name">Pneumatic Syringe — Attach Long "C" Bracket</div> 298 + <div class="asm-step-num">Step 12 / 14</div> 299 + </div> 300 + <div class="asm-step-body"> 301 + <div class="asm-step-text"> 302 + <p>Attach the long "C" bracket onto the end of the arm where the old gripper assembly was, using the two screws saved from Step 11.</p> 303 + <div class="asm-parts"> 304 + <div class="asm-part"> 305 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">#2 x .250" tapping screw (from Step 11)</div></div> 306 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/2250phts.gif"></div> 307 + </div> 308 + </div> 309 + </div> 310 + <div class="asm-step-figure"> 311 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac12.jpg"> 312 + <span>Figure 12.</span> 313 + </div> 314 + </div> 315 + </div> 316 + 317 + <!-- Step 13 --> 318 + <div class="asm-step"> 319 + <div class="asm-step-header"> 320 + <div class="asm-step-name">Pneumatic Syringe — Attach Suction Cup & Route Tubing</div> 321 + <div class="asm-step-num">Step 13 / 14</div> 322 + </div> 323 + <div class="asm-step-body"> 324 + <div class="asm-step-text"> 325 + <p>Slide the suction cup over the outside of the elbow and slide the tubing over the other end. Secure the tubing to the arm with a zip tie as shown in Figure 13-1. <span class="asm-warning">Do NOT overtighten the zip tie — it will compress the tubing and block airflow.</span></p> 326 + </div> 327 + <div class="asm-figures"> 328 + <div class="asm-step-figure"> 329 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tubeloc.jpg"> 330 + <span>Figure 13-1 (tube location).</span> 331 + </div> 332 + <div class="asm-step-figure"> 333 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac13.jpg"> 334 + <span>Figure 13-2.</span> 335 + </div> 336 + </div> 337 + </div> 338 + </div> 339 + 340 + <!-- Step 14 --> 341 + <div class="asm-step"> 342 + <div class="asm-step-header"> 343 + <div class="asm-step-name">Pneumatic Syringe — Connect Tubing & Servo</div> 344 + <div class="asm-step-num">Step 14 / 14</div> 345 + </div> 346 + <div class="asm-step-body"> 347 + <div class="asm-step-text"> 348 + <p>Slide the other end of the tubing onto the end of the syringe. Plug the vacuum servo into the same servo pin as the gripper — <b>pin 4</b> by default.</p> 349 + </div> 350 + <div class="asm-step-figure"> 351 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac14.jpg"> 352 + <span>Figure 14.</span> 353 + </div> 354 + </div> 355 + </div> 356 + 357 +</div> 241 241 {{/html}}

