Changes for page Pneumatic Syringe Assembly Instructions
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... ... @@ -1,1 +1,1 @@ 1 -ses- v1.ses-v1-robots.ses-v1-arms.WebHome1 +servo-erector-set-robots-kits.ses-v1-robots.ses-v1-arms.WebHome - Content
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... ... @@ -1,358 +1,3 @@ 1 -{{html wiki="false" clean="false"}} 2 -<style> 3 - .asm { font-family: Verdana, Helvetica, sans-serif; font-size: 14px; max-width: 960px; } 4 - .asm-step { background: #fff; border: 1px solid #ddd; border-radius: 8px; margin-bottom: 1.5rem; overflow: hidden; } 5 - .asm-step-header { background: #F5A800; display: flex; align-items: stretch; justify-content: space-between; } 6 - .asm-step-name { padding: 0.6rem 1rem; font-weight: bold; font-size: 15px; color: #2C1A00; } 7 - .asm-step-num { background: #1a1a1a; color: white; padding: 0.6rem 1.1rem; font-weight: bold; font-size: 15px; display: flex; align-items: center; white-space: nowrap; } 8 - .asm-step-body { display: flex; flex-wrap: wrap; gap: 1.25rem; padding: 1rem; align-items: flex-start; } 9 - .asm-step-text { flex: 1 1 250px; font-size: 13px; line-height: 1.6; } 10 - .asm-step-figure { flex: 0 1 280px; text-align: center; } 11 - .asm-step-figure img { max-width: 100%; height: auto; border: 1px solid #ccc; border-radius: 4px; } 12 - .asm-step-figure span { display: block; font-size: 12px; color: #666; margin-top: 0.3rem; } 13 - .asm-figures { display: flex; flex-wrap: wrap; gap: 0.75rem; } 14 - .asm-parts { display: flex; flex-wrap: wrap; gap: 0.75rem; margin-top: 0.75rem; align-items: stretch; } 15 - .asm-part { border: 1px solid #ddd; border-radius: 6px; overflow: hidden; flex: 0 1 150px; display: flex; flex-direction: column; } 16 - .asm-part-info { background: #FFF3D6; padding: 0.4rem 0.6rem; border-bottom: 1px solid #F5A800; flex: 1; } 17 - .asm-part-qty { font-size: 12px; font-weight: bold; color: #7A4F00; } 18 - .asm-part-name { font-size: 11px; color: #5A3800; line-height: 1.4; margin-top: 2px; } 19 - .asm-part-img { display: flex; align-items: center; justify-content: center; padding: 0.6rem; min-height: 100px; background: #fff; } 20 - .asm-part-img img { max-width: 120px; max-height: 90px; height: auto; display: block; } 21 - .asm-warning { color: #c00; font-weight: bold; } 22 - .asm h1 { font-size: 18px; margin-bottom: 0.25rem; } 23 -</style> 1 +{{html wiki="false" clean="true"}} 24 24 25 -<div class="asm"> 26 - 27 - <!-- Header --> 28 - <div style="padding: 0.5rem 0 1rem 0; display:flex; flex-wrap:wrap; gap:1.5rem; align-items:flex-start;"> 29 - <div style="flex:1 1 300px;"> 30 - <h1 class="asm">Pneumatic Syringe Assembly Instructions</h1> 31 - <p><b>Updated October 12, 2010</b></p> 32 - <p><span class="asm-warning">Safety first!</span> Wear eye protection and never touch a powered robot!</p> 33 - <p>Do not use Loctite or thread locks. They are not necessary and may damage the PVC. PVC parts have a definite good and bad side — keep the good sides facing outward.</p> 34 - </div> 35 - <div style="text-align:center; flex:0 1 280px;"> 36 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac00.jpg" style="max-width:100%; border:1px solid #ccc; border-radius:4px;"> 37 - <p style="font-size:12px; color:#666; margin-top:0.3rem;"><b>Completed assembly.</b></p> 38 - </div> 39 - </div> 40 - 41 - <!-- PVC Warning --> 42 - <div class="asm-step"> 43 - <div class="asm-step-header"> 44 - <div class="asm-step-name">Pneumatic Syringe — Important PVC Warning</div> 45 - <div class="asm-step-num"> </div> 46 - </div> 47 - <div class="asm-step-body"> 48 - <div class="asm-step-text"> 49 - <p><span class="asm-warning">DO NOT overtighten screws on the PVC parts! The PVC will compress and will become weaker as a result!</span></p> 50 - </div> 51 - <div class="asm-step-figure"> 52 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tighten.jpg"> 53 - <span>Example image.</span> 54 - </div> 55 - </div> 56 - </div> 57 - 58 - <!-- Step 1 --> 59 - <div class="asm-step"> 60 - <div class="asm-step-header"> 61 - <div class="asm-step-name">Pneumatic Syringe — Clean PVC Parts</div> 62 - <div class="asm-step-num">Step 1 / 14</div> 63 - </div> 64 - <div class="asm-step-body"> 65 - <div class="asm-step-text"> 66 - <p>The PVC parts are brushed off before packaging, but there may still be residue. Take a damp rag and wipe the parts clean.</p> 67 - </div> 68 - <div class="asm-step-figure"> 69 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.jpg"> 70 - <span>Figure 1.</span> 71 - </div> 72 - </div> 73 - </div> 74 - 75 - <!-- Step 2 --> 76 - <div class="asm-step"> 77 - <div class="asm-step-header"> 78 - <div class="asm-step-name">Pneumatic Syringe — Cut Parts from Panel</div> 79 - <div class="asm-step-num">Step 2 / 14</div> 80 - </div> 81 - <div class="asm-step-body"> 82 - <div class="asm-step-text"> 83 - <p>Carefully cut the PVC parts out of the panel using a thin, flat blade exacto knife. Simply cut through the tabs to remove the parts. The tabs may leave rough edges — sand these smooth with sandpaper.</p> 84 - </div> 85 - <div class="asm-step-figure"> 86 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/pvcpanel.jpg"> 87 - <span>Figure 2.</span> 88 - </div> 89 - </div> 90 - </div> 91 - 92 - <!-- Step 3 --> 93 - <div class="asm-step"> 94 - <div class="asm-step-header"> 95 - <div class="asm-step-name">Pneumatic Syringe — Glue Base Parts</div> 96 - <div class="asm-step-num">Step 3 / 14</div> 97 - </div> 98 - <div class="asm-step-body"> 99 - <div class="asm-step-text"> 100 - <p>Take the two large PVC parts and insert the tabbed part into the slotted one to form an "L" shape with the engraved writing on the inside. Run a bead of superglue down the seam where the two parts meet. Let dry for 3–5 minutes before proceeding.</p> 101 - </div> 102 - <div class="asm-step-figure"> 103 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac03.jpg"> 104 - <span>Figure 3.</span> 105 - </div> 106 - </div> 107 - </div> 108 - 109 - <!-- Step 4 --> 110 - <div class="asm-step"> 111 - <div class="asm-step-header"> 112 - <div class="asm-step-name">Pneumatic Syringe — Install Pivot Screw</div> 113 - <div class="asm-step-num">Step 4 / 14</div> 114 - </div> 115 - <div class="asm-step-body"> 116 - <div class="asm-step-text"> 117 - <p>Attach the 4-40 x 1.0" screw and two nylon insert lock nuts as shown. There should be a small space between the two nuts.</p> 118 - <div class="asm-parts"> 119 - <div class="asm-part"> 120 - <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 x 1.000" hex socket screw</div></div> 121 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/41000hscs.gif"></div> 122 - </div> 123 - <div class="asm-part"> 124 - <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div> 125 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div> 126 - </div> 127 - </div> 128 - </div> 129 - <div class="asm-step-figure"> 130 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac04.jpg"> 131 - <span>Figure 4.</span> 132 - </div> 133 - </div> 134 - </div> 135 - 136 - <!-- Step 5 --> 137 - <div class="asm-step"> 138 - <div class="asm-step-header"> 139 - <div class="asm-step-name">Pneumatic Syringe — Install Servo</div> 140 - <div class="asm-step-num">Step 5 / 14</div> 141 - </div> 142 - <div class="asm-step-body"> 143 - <div class="asm-step-text"> 144 - <p>Remove the screw in the center of the servo horn and remove the horn. <span class="asm-warning">Save this screw — you will need it in Step 9!</span></p> 145 - <p>Install the servo into the base as shown using two 4-40 x .5" screws and 4-40 nuts. Refer to Figure 5-1 for the mounting diagram.</p> 146 - <div style="margin-top:0.75rem;"> 147 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.gif" style="max-width:100%; border:1px solid #ccc; border-radius:4px;"> 148 - <p style="font-size:12px; color:#666; margin-top:0.3rem;">Figure 5-1 — Servo mounting diagram.</p> 149 - </div> 150 - </div> 151 - <div class="asm-step-figure"> 152 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac05.jpg"> 153 - <span>Figure 5-2.</span> 154 - </div> 155 - </div> 156 - </div> 157 - 158 - <!-- Step 6 --> 159 - <div class="asm-step"> 160 - <div class="asm-step-header"> 161 - <div class="asm-step-name">Pneumatic Syringe — Attach Syringe with Zip Ties</div> 162 - <div class="asm-step-num">Step 6 / 14</div> 163 - </div> 164 - <div class="asm-step-body"> 165 - <div class="asm-step-text"> 166 - <p>Attach the remaining two PVC parts to the syringe using zip ties exactly as shown. Do not tighten too much — it will distort the cylinder and prevent a good seal with the plunger.</p> 167 - <p><span class="asm-warning">Important: the zip tie on the plunger must be aligned as shown or it will collide with the red servo horn added later.</span></p> 168 - </div> 169 - <div class="asm-step-figure"> 170 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac06.jpg"> 171 - <span>Figure 6.</span> 172 - </div> 173 - </div> 174 - </div> 175 - 176 - <!-- Step 7 --> 177 - <div class="asm-step"> 178 - <div class="asm-step-header"> 179 - <div class="asm-step-name">Pneumatic Syringe — Modify Servo Horn</div> 180 - <div class="asm-step-num">Step 7 / 14</div> 181 - </div> 182 - <div class="asm-step-body"> 183 - <div class="asm-step-text"> 184 - <p>Drill out the hole shown in Figure 7-2 with a .125" drill bit — this can be done by hand as shown in Figure 7-1. Afterwards, cut off the three other legs from the servo horn using angle cutters.</p> 185 - </div> 186 - <div class="asm-figures"> 187 - <div class="asm-step-figure"> 188 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/drill01.jpg"> 189 - <span>Figure 7-1 (drilling by hand).</span> 190 - </div> 191 - <div class="asm-step-figure"> 192 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac07.jpg"> 193 - <span>Figure 7-2 (hole location).</span> 194 - </div> 195 - </div> 196 - </div> 197 - </div> 198 - 199 - <!-- Step 8 --> 200 - <div class="asm-step"> 201 - <div class="asm-step-header"> 202 - <div class="asm-step-name">Pneumatic Syringe — Attach Servo Horn to PVC</div> 203 - <div class="asm-step-num">Step 8 / 14</div> 204 - </div> 205 - <div class="asm-step-body"> 206 - <div class="asm-step-text"> 207 - <p>Attach the servo horn to the small PVC part using a 4-40 x .625" screw and two nylon insert lock nuts. Keep the assembly loose enough to allow easy movement.</p> 208 - <div class="asm-parts"> 209 - <div class="asm-part"> 210 - <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 x .625" hex socket screw</div></div> 211 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/4625hscs.gif"></div> 212 - </div> 213 - <div class="asm-part"> 214 - <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div> 215 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div> 216 - </div> 217 - </div> 218 - </div> 219 - <div class="asm-step-figure"> 220 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac08.jpg"> 221 - <span>Figure 8.</span> 222 - </div> 223 - </div> 224 - </div> 225 - 226 - <!-- Step 9 --> 227 - <div class="asm-step"> 228 - <div class="asm-step-header"> 229 - <div class="asm-step-name">Pneumatic Syringe — Attach Syringe to Holder</div> 230 - <div class="asm-step-num">Step 9 / 14</div> 231 - </div> 232 - <div class="asm-step-body"> 233 - <div class="asm-step-text"> 234 - <p>If mounting the vacuum assembly to a surface (e.g. wood), do that <b>before</b> attaching the syringe — the syringe will block one of the mounting holes.</p> 235 - <p>Attach the syringe assembly to the holder using a 4-40 nylon insert lock nut and the screw saved from Step 5. Ensure the red servo horn points straight up when the servo is centered — this maximises the range of motion.</p> 236 - <div class="asm-parts"> 237 - <div class="asm-part"> 238 - <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div> 239 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div> 240 - </div> 241 - </div> 242 - </div> 243 - <div class="asm-step-figure"> 244 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac09.jpg"> 245 - <span>Figure 9.</span> 246 - </div> 247 - </div> 248 - </div> 249 - 250 - <!-- Step 10 --> 251 - <div class="asm-step"> 252 - <div class="asm-step-header"> 253 - <div class="asm-step-name">Pneumatic Syringe — Attach Elbow Fitting</div> 254 - <div class="asm-step-num">Step 10 / 14</div> 255 - </div> 256 - <div class="asm-step-body"> 257 - <div class="asm-step-text"> 258 - <p>Attach the elbow fitting to the long "C" bracket using two large washers and a nut. Align the fitting as shown.</p> 259 - <div class="asm-parts"> 260 - <div class="asm-part"> 261 - <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">1/4-28 nut</div></div> 262 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/1428nut.gif"></div> 263 - </div> 264 - <div class="asm-part"> 265 - <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">1/4" washer</div></div> 266 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/14wash.gif"></div> 267 - </div> 268 - </div> 269 - </div> 270 - <div class="asm-step-figure"> 271 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac10.jpg"> 272 - <span>Figure 10.</span> 273 - </div> 274 - </div> 275 - </div> 276 - 277 - <!-- Step 11 --> 278 - <div class="asm-step"> 279 - <div class="asm-step-header"> 280 - <div class="asm-step-name">Pneumatic Syringe — Remove Old Gripper</div> 281 - <div class="asm-step-num">Step 11 / 14</div> 282 - </div> 283 - <div class="asm-step-body"> 284 - <div class="asm-step-text"> 285 - <p>Remove the old gripper, short "C" bracket, and gripper servo as shown. Leave the ball bearing in place. <span class="asm-warning">Save the two #2 x .250" tapping screws — you will need them in Step 12.</span></p> 286 - </div> 287 - <div class="asm-step-figure"> 288 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac11.jpg"> 289 - <span>Figure 11.</span> 290 - </div> 291 - </div> 292 - </div> 293 - 294 - <!-- Step 12 --> 295 - <div class="asm-step"> 296 - <div class="asm-step-header"> 297 - <div class="asm-step-name">Pneumatic Syringe — Attach Long "C" Bracket</div> 298 - <div class="asm-step-num">Step 12 / 14</div> 299 - </div> 300 - <div class="asm-step-body"> 301 - <div class="asm-step-text"> 302 - <p>Attach the long "C" bracket onto the end of the arm where the old gripper assembly was, using the two screws saved from Step 11.</p> 303 - <div class="asm-parts"> 304 - <div class="asm-part"> 305 - <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">#2 x .250" tapping screw (from Step 11)</div></div> 306 - <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/2250phts.gif"></div> 307 - </div> 308 - </div> 309 - </div> 310 - <div class="asm-step-figure"> 311 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac12.jpg"> 312 - <span>Figure 12.</span> 313 - </div> 314 - </div> 315 - </div> 316 - 317 - <!-- Step 13 --> 318 - <div class="asm-step"> 319 - <div class="asm-step-header"> 320 - <div class="asm-step-name">Pneumatic Syringe — Attach Suction Cup & Route Tubing</div> 321 - <div class="asm-step-num">Step 13 / 14</div> 322 - </div> 323 - <div class="asm-step-body"> 324 - <div class="asm-step-text"> 325 - <p>Slide the suction cup over the outside of the elbow and slide the tubing over the other end. Secure the tubing to the arm with a zip tie as shown in Figure 13-1. <span class="asm-warning">Do NOT overtighten the zip tie — it will compress the tubing and block airflow.</span></p> 326 - </div> 327 - <div class="asm-figures"> 328 - <div class="asm-step-figure"> 329 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tubeloc.jpg"> 330 - <span>Figure 13-1 (tube location).</span> 331 - </div> 332 - <div class="asm-step-figure"> 333 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac13.jpg"> 334 - <span>Figure 13-2.</span> 335 - </div> 336 - </div> 337 - </div> 338 - </div> 339 - 340 - <!-- Step 14 --> 341 - <div class="asm-step"> 342 - <div class="asm-step-header"> 343 - <div class="asm-step-name">Pneumatic Syringe — Connect Tubing & Servo</div> 344 - <div class="asm-step-num">Step 14 / 14</div> 345 - </div> 346 - <div class="asm-step-body"> 347 - <div class="asm-step-text"> 348 - <p>Slide the other end of the tubing onto the end of the syringe. Plug the vacuum servo into the same servo pin as the gripper — <b>pin 4</b> by default.</p> 349 - </div> 350 - <div class="asm-step-figure"> 351 - <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac14.jpg"> 352 - <span>Figure 14.</span> 353 - </div> 354 - </div> 355 - </div> 356 - 357 -</div> 358 358 {{/html}}
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