Last modified by Eric Nantel on 2023/01/30 15:50
From version < 16.1 >
edited by Eric Nantel
on 2023/01/30 15:50
To version < 17.1
edited by Eric Nantel
on 2023/01/30 15:50
<
Change comment: Rollback to version 15.1

Summary

Details

Page properties
Content
... ... @@ -1,16 +1,17 @@
1 1  {{html wiki="false" clean="true"}}
2 2  <body><table border="0" cellpadding="0" cellspacing="0" >
3 3   <tbody><tr>
4 - <td valign="top" align="left"><font face="Verdana" size="2"><strong>Johnny
5 - 5 Chassis Assembly Instructions Ver. 1.</strong></font>
6 - <p><font face="Verdana" size="2"><strong>Updated <!--webbot bot="Timestamp" s-type="EDITED" s-format="%m/%d/%Y" startspan -->
4 + <td valign="top" align="left"><b><font size="2" face="Verdana">Humanoid
5 + Biped Torso Assembly Guide<br>
6 + Rev. 1.</font></b>
7 + <p><b><font size="2" face="Verdana">Updated <!--webbot bot="Timestamp"
8 + startspan s-type="EDITED" s-format="%m.%d.%y" -->
7 7   <!-- #BeginDate format:Am3 -->12/21/2011<!-- #EndDate -->
8 - </strong></font></p>
9 - <p><font face="Verdana" size="2"><b>Safety first!</b> Wear eye protection and never touch a powered robot!</font></p>
10 - <p><font face="Verdana" size="2">Note: Do not use Loctite or thread locks on the assembly. They are not necessary and may cause damage to the
11 - Lexan.</font></p></td>
12 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/j527.jpg" border="2" hspace="10" ><br>
13 - <font size="2" face="Verdana"><strong>Image of the chassis.</strong></font></td>
10 + <!--webbot
11 + bot="Timestamp" i-checksum="12845" endspan --></font></b></p>
12 + <p><font face="Verdana" size="2"><b>Safety first!</b> Wear eye protection and never touch a powered robot!</font></p></td>
13 + <td align="center" valign="top" width="320"><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt00.jpg" border="2" hspace="10" ><br>
14 + <b>Image of Humanoid Biped.</b></font></td>
14 14   </tr>
15 15   <tr>
16 16   <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
... ... @@ -23,536 +23,111 @@
23 23   <p><font face="Verdana" size="2">On smaller pieces the coverings can be more difficult to remove. If you have trouble you can gently scrape the
24 24   cut edge, then use duct tape to lift the covering off.</font></p>
25 25   <p><font face="Verdana" size="2">For further information on lexan, see <a href="https://wiki.lynxmotion.com/info/wiki/lynxmotion/view/support/polycarbonate-info-page/" target="_blank">this page</a>.</font></p></td>
26 - <td align="center" valign="top"><font face="Verdana" size="2"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/lexan01.jpg" alt="" hspace="10" border="2"><br>
27 + <td align="center" valign="top"><font face="Verdana" size="2"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/lexan01.jpg" alt="" hspace="10" border="2"><br>
27 27   Lexan Preparation.</font></td>
28 28   </tr>
29 29   <tr>
30 - <td valign="top" align="left" colspan="2">&nbsp;</td>
31 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
31 31   </tr>
32 32   <tr>
33 - <td valign="top" align="left"><strong><font size="2" face="Verdana">Step 1.<br>
34 - </font></strong><font size="2" face="Verdana">Attach four 3" aluminum bars to the inside pair of lexan panels as shown. Use 4-40 x
35 - .375" hex screws.</font><font face="Verdana, Helvetica, sans-serif" size="2"><br>
36 - &nbsp;</font>
37 - <table border="0" >
38 - <tbody><tr>
39 - <td ><font size="2" face="Verdana"><b>8 x</b></font></td>
40 - <td ><font size="2" face="Verdana"><b>4 x</b></font></td>
41 - </tr>
42 - <tr>
43 - <td ><font face="Verdana"><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375hscs.gif" ></font></td>
44 - <td ><font face="Verdana"><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/ab3-00.gif" ></font></td>
45 - </tr>
46 - </tbody></table>
34 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
35 + 1.</font></b><font size="2"><br>
36 + Attach the hex spacers as shown, using 3/8" screws. The top four
37 + spacers and the one in the middle are 1.5"; put washers in between
38 + the these spacers and the lexan. The other four spacers are 1.0" and
39 + require no washers.</font></font>
40 + <p><font face="Verdana" size="2"><b>9 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/4375hscs.GIF" >
41 + 5 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/440nw.GIF" ></b></font></p>
47 47   </td>
48 - <td align="center" valign="top" ><font face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt101.jpg" border="2" hspace="10" ><br>
49 - <font size="2">Figure 1.</font></font></td>
43 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt01.jpg" border="2" hspace="10" ><br>
44 + Figure 1.</font></td>
50 50   </tr>
51 51   <tr>
52 - <td valign="top" align="left" colspan="2">&nbsp;</td>
47 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
53 53   </tr>
54 54   <tr>
55 - <td valign="top" align="left"><font size="2" face="Verdana"><strong>Step 2.<br>
56 - </strong></font><font face="Verdana, Helvetica, sans-serif" size="2">Attach 1.5" hex standoffs to the lexan panels as shown. Use 4-40 x
57 - .375" screws.<br>
58 - &nbsp;</font>
59 - <table border="0" >
60 - <tbody><tr>
61 - <td ><font size="2" face="Verdana"><b>12 x</b></font></td>
62 - <td ><font size="2" face="Verdana"><b>12 x</b></font></td>
63 - </tr>
64 - <tr>
65 - <td ><font face="Verdana"><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375hscs.gif" ></font></td>
66 - <td ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/41500hns.gif" ></td>
67 - </tr>
68 - </tbody></table>
50 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
51 + 2.</font></b><font size="2"><br>
52 + Use snap rivet fasteners to attach two servos as shown. Note that the
53 + servo horn is closest to the bottom of the image.</font></font>
54 + <p><font face="Verdana" size="2"><b>8 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/nrf01.GIF" ></b></font></p>
69 69   </td>
70 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt102.jpg" border="2" hspace="10" ><br>
71 - <font size="2" face="Verdana">Figure 2.</font></td>
56 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt02.jpg" border="2" hspace="10" ><br>
57 + Figure 2.</font></td>
72 72   </tr>
73 73   <tr>
74 - <td valign="top" align="left" colspan="2"><br class="pb">
75 - </td>
60 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
76 76   </tr>
77 77   <tr>
78 - <td valign="top" align="left"><font size="2" face="Verdana"><strong>Step 3.<br>
79 - </strong></font><font face="Verdana, Helvetica, sans-serif" size="2">Attach the motors as shown, using four 3mm x 8mm screws. Make sure the
80 - motor shafts and the hex standoffs are on the same side of the lexan panels.<br>
81 - &nbsp;</font>
82 - <table border="0" >
83 - <tbody><tr>
84 - <td ><font size="2" face="Verdana"><b>4 x</b></font></td>
85 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
86 - </tr>
87 - <tr>
88 - <td ><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/38mphs.gif" ></b></font></td>
89 - <td ><font face="Verdana" size="2"><b>&nbsp;</b></font></td>
90 - </tr>
91 - </tbody></table>
63 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
64 + 3.</font></b><font size="2"><br>
65 + Attach the middle panel using 3/8" screws.</font></font>
66 + <p><font face="Verdana" size="2"><b>4 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/4375hscs.GIF" ></b></font></p>
92 92   </td>
93 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt103.jpg" border="2" hspace="10" ><br>
94 - <font size="2" face="Verdana">Figure 3.</font></td>
68 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt03.jpg" border="2" hspace="10" ><br>
69 + Figure 3.</font></td>
95 95   </tr>
96 96   <tr>
97 - <td valign="top" align="left" colspan="2">&nbsp;</td>
72 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
98 98   </tr>
99 99   <tr>
100 - <td valign="top" align="left"><font size="2" face="Verdana"><strong>Step 4.<br>
101 - </strong></font><font face="Verdana, Helvetica, sans-serif" size="2">Install the hubs onto the motor shafts as shown. Align the hub to be flush
102 - with the end of the motor shaft. Tighten the set screw down firmly.</font></td>
103 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt104.jpg" border="2" hspace="10" ><br>
104 - <font size="2" face="Verdana">Figure 4.</font></td>
75 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
76 + 4.</font></b><font size="2"><br>
77 + Ensure that the plastic servo hinges have the metal nut inserted before proceeding. <br>Using double-sided tape, attach the plastic servo hinges as shown, and set the other three servos
78 + into position as shown.</font></font></td>
79 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt04.jpg" border="2" hspace="10" ><br>
80 + Figure 4.</font></td>
105 105   </tr>
106 106   <tr>
107 - <td valign="top" align="left" colspan="2">&nbsp;</td>
83 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
108 108   </tr>
109 109   <tr>
110 - <td valign="top" align="left"><font size="2" face="Verdana"><strong>Step 5.<br>
111 - </strong>Install the sprockets onto the hubs as shown. Take care to make the teeth on the sprockets line up as shown! Use two 4-40 x .625"
112 - screws per side.</font><font face="Verdana, Helvetica, sans-serif" size="2"><br>
113 - &nbsp;</font>
114 - <table border="0" >
115 - <tbody><tr>
116 - <td ><font size="2" face="Verdana"><b>4 x</b></font></td>
117 - <td ><font size="2" face="Verdana"><b>Sprocket Alignment:</b></font></td>
118 - </tr>
119 - <tr>
120 - <td ><font size="2" face="Verdana"><strong><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4625hscs.gif" ></strong></font></td>
121 - <td ><font face="Verdana" size="2"><strong><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/sprk01.gif" ></strong></font></td>
122 - </tr>
123 - </tbody></table>
86 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
87 + 5.</font></b><font size="2"><br>
88 + Attach the <a href="http://www.lynxmotion.com/images/html/build089.htm">legs</a>, using the ball bearing hardware and four #2 tapping screws.<br> Note that only the C-brackets are shown for clarity.</font></font>
89 + <p><font face="Verdana" size="2"><b>2 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bb01.gif" >
90 + 4 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/2250phts.GIF" ></b></font></p>
124 124   </td>
125 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt105.jpg" border="2" hspace="10" ><br>
126 - <font size="2" face="Verdana">Figure 5.</font></td>
92 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt08.jpg" border="2" hspace="10" ><br>
93 + Figure 5.</font></td>
127 127   </tr>
128 128   <tr>
129 - <td valign="top" align="left" colspan="2"><br class="pb">
130 - </td>
96 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
131 131   </tr>
132 132   <tr>
133 - <td valign="top" align="left"><font size="2" face="Verdana"><strong>Step 6.<br>
134 - </strong></font><font face="Verdana, Helvetica, sans-serif" size="2">Prepare the idler sprockets. Install the two sprocket halves back-to-back
135 - on the long end of the idler hub.</font><font size="2" face="Verdana"> Take care to make the teeth on the sprockets line up as shown!</font><font face="Verdana, Helvetica, sans-serif" size="2">
136 - Attach them with two 3mm x 8mm screws. Make four idler sprocket assemblies.</font>
137 - <p align="center"><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/sprk02.gif" ></b></font><font face="Verdana, Helvetica, sans-serif" size="2"><br>
138 - &nbsp;Figure 6-1.</font></p></td>
139 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt106.jpg" border="2" hspace="10" ><br>
140 - <font size="2" face="Verdana">Figure 6-2.</font></td>
141 - </tr>
142 - <tr>
143 - <td valign="top" align="left" colspan="2">&nbsp;</td>
144 - </tr>
145 - <tr>
146 - <td valign="top" align="left"><b><font face="Verdana" size="2">Step 7.<br>
147 - </font></b><font face="Verdana, Helvetica, sans-serif" size="2">Attach ball bearings to the idler sprockets as directed in either Figure 7-1A or
148 - Figure 7-1B, depending on which version of the idler hub you have. </font><font face="Verdana" size="2">Install the idler sprockets into the
149 - side panel as shown in Figure 7-2. Slide twelve nylon bushings over the nylon standoffs.</font><font face="Verdana, Helvetica, sans-serif" size="2"><br>
150 - &nbsp;</font>
151 - <table border="0" >
152 - <tbody><tr>
153 - <td align="center"><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/sprk03a.gif" ></b><br>
154 - Figure 7-1A.</font></td>
155 - <td align="center"><font face="Verdana" size="2"><b><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/sprk03b.gif" ><br>
156 - </b>Figure 7-1B.</font></td>
157 - </tr>
158 - </tbody></table>
99 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
100 + 5.</font></b><font size="2"><br>
101 + Attach the 3/4" spacers to the backpack panel using 1/4" screws. <br> Latest torso design has SSC-32 facing left or right. </font></font>
102 + <p><font face="Verdana" size="2"><b>4 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/4250hscs.GIF" ></b></font></p>
159 159   </td>
160 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt109.jpg" ><br>
161 - <font face="Verdana" size="2">Figure 7-2.</font></td>
104 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt05.jpg" border="2" hspace="10" ><br>
105 + Figure 5.</font></td>
162 162   </tr>
163 163   <tr>
164 - <td valign="top" align="left" colspan="2">&nbsp;</td>
108 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
165 165   </tr>
166 166   <tr>
167 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step 8.<br>
168 - </b>Install the outer lexan panels as shown to close up the assemblies. Use twelve 4-40 x .375" screws.</font><font face="Verdana, Helvetica, sans-serif" size="2"><br>
169 - &nbsp;</font>
170 - <table border="0" >
171 - <tbody><tr>
172 - <td ><font size="2" face="Verdana"><b>12 x</b></font></td>
173 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
174 - </tr>
175 - <tr>
176 - <td ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375hscs.gif" ></td>
177 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
178 - </tr>
179 - </tbody></table>
111 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
112 + 6.</font></b><font size="2"><br>
113 + Sandwich the three servos in between the front panel and the backpack
114 + panel as shown. <br>Attach the backpack panel using 3/8" screws. Note servo orientation.</font></font>
115 + <p><font face="Verdana" size="2"><b>5 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/4375hscs.GIF" ></b></font></p>
180 180   </td>
181 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt110.jpg" ><br>
182 - <font face="Verdana" size="2">Figure 8.</font></td>
117 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt06.jpg" border="2" hspace="10" ><br>
118 + Figure 6.</font></td>
183 183   </tr>
184 184   <tr>
185 - <td valign="top" align="left" colspan="2"><br class="pb">
186 - </td>
121 + <td valign="top" align="left" colspan="2"><font size="2" face="Verdana">&nbsp;</font></td>
187 187   </tr>
188 188   <tr>
189 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step 9.<br>
190 - </b>Wrap the 21-segment track assembly around the sprockets, push the axel in and secure with two nylon snap rivet fasteners. These parts are
191 - included with the track kit, not the chassis kit.</font><font face="Verdana, Helvetica, sans-serif" size="2"><br>
192 - &nbsp;</font>
193 - <table border="0" >
194 - <tbody><tr>
195 - <td ><font size="2" face="Verdana"><b>2 x</b></font></td>
196 - <td ><font size="2" face="Verdana"><b>4 x</b></font></td>
197 - </tr>
198 - <tr>
199 - <td ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/pr01.gif" ></td>
200 - <td ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/nrf01.gif" ></td>
201 - </tr>
202 - </tbody></table>
124 + <td valign="top" align="left"><font face="Verdana"><b><font size="2">Step
125 + 7.</font></b><font size="2"><br>
126 + Attach the SSC-32 to the backpack (recent torso design has the SSC-32 facing left or right), using 1/4" screws.</font></font>
127 + <p><font face="Verdana" size="2"><b>4 x <img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/4250hscs.GIF" ></b></font></p>
203 203   </td>
204 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt111.jpg" ><br>
205 - <font face="Verdana" size="2">Figure 9.</font></td>
129 + <td align="center" valign="top" ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-bipeds/humanoid-biped-torso/WebHome/bt07.jpg" border="2" hspace="10" ><br>
130 + Figure 7.</font></td>
206 206   </tr>
207 - <tr>
208 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
209 - </tr>
210 - <tr>
211 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step 10.<br>
212 - </b>You should now have two assemblies that look something like this.</font></td>
213 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt112.jpg" ><br>
214 - <font face="Verdana" size="2">Figure 10.</font></td>
215 - </tr>
216 - <tr>
217 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
218 - </tr>
219 - <tr>
220 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step 11.<br>
221 - </b></font><font face="Verdana, Helvetica, sans-serif" size="2">Attach 1.5" hex standoffs to the bottom panel as shown. Use 4-40 x
222 - .375" screws.<br>
223 - &nbsp;</font>
224 - <table border="0" >
225 - <tbody><tr>
226 - <td ><font size="2" face="Verdana"><b>6 x</b></font></td>
227 - <td ><font size="2" face="Verdana"><b>6 x</b></font></td>
228 - </tr>
229 - <tr>
230 - <td ><font face="Verdana"><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375hscs.gif" ></font></td>
231 - <td ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/41500hns.gif" ></td>
232 - </tr>
233 - </tbody></table>
234 - </td>
235 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt113.jpg" ><br>
236 - <font face="Verdana" size="2">Figure 11.</font></td>
237 - </tr>
238 - <tr>
239 - <td valign="top" align="left" colspan="2"><br class="pb">
240 - </td>
241 - </tr>
242 - <tr>
243 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step 12.<br>
244 - </b>Attach the top panel as shown. </font><font face="Verdana, Helvetica, sans-serif" size="2">Use six 4-40 x .375" screws.<br>
245 - &nbsp;</font>
246 - <table border="0" >
247 - <tbody><tr>
248 - <td ><font size="2" face="Verdana"><b>6 x</b></font></td>
249 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
250 - </tr>
251 - <tr>
252 - <td ><font face="Verdana"><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375hscs.gif" ></font></td>
253 - <td >&nbsp;</td>
254 - </tr>
255 - </tbody></table>
256 - </td>
257 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt114.jpg" ><br>
258 - <font face="Verdana" size="2">Figure 12.</font></td>
259 - </tr>
260 - <tr>
261 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
262 - </tr>
263 - <tr>
264 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step 15.<br>
265 - </b>Attach the track assemblies to the chassis as shown. </font><font face="Verdana, Helvetica, sans-serif" size="2">Use eight 4-40 x .375"
266 - screws.<br>
267 - &nbsp;</font>
268 - <table border="0" >
269 - <tbody><tr>
270 - <td ><font size="2" face="Verdana"><b>8 x</b></font></td>
271 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
272 - </tr>
273 - <tr>
274 - <td ><font face="Verdana"><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375hscs.gif" ></font></td>
275 - <td >&nbsp;</td>
276 - </tr>
277 - </tbody></table>
278 - </td>
279 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt115.jpg" ><br>
280 - <font face="Verdana" size="2">Figure 15.</font></td>
281 - </tr>
282 - <tr>
283 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
284 - </tr>
285 - <tr>
286 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
287 - 16.<br>
288 - </b>Push the capacitor legs through the holes in the motor terminals. Bend the capacitor legs down onto the terminals as shown.</font></td>
289 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt117.jpg" ><br>
290 - <font face="Verdana" size="2">Figure 16.</font></td>
291 - </tr>
292 - <tr>
293 - <td valign="top" align="left" colspan="2"><br class="pb">
294 - </td>
295 - </tr>
296 - <tr>
297 - <td valign="top" align="left"><b><font face="Verdana" size="2">Step
298 - 17.<br>
299 - </font></b><font face="Verdana" size="2">Push the motor wire connectors onto the motor terminals. Make sure to put the red wires on (+) and the
300 - yellow wires on (-).</font></td>
301 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt118.jpg" ><br>
302 - <font face="Verdana" size="2">Figure 17.</font></td>
303 - </tr>
304 - <tr>
305 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
306 - </tr>
307 - <tr>
308 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
309 - 18.<br>
310 - </b>Install the wiring harness as shown. This switch will be for the 7.2vdc battery that powers the Sabertooth motor controller. Additional
311 - mounting holes allow adding separate power switches for accessories you add to the mobile platform, such as an arm, Johnny 5 torso, etc.</font></td>
312 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt119.jpg" ><br>
313 - <font face="Verdana" size="2">Figure 18.</font></td>
314 - </tr>
315 - <tr>
316 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
317 - </tr>
318 - <tr>
319 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
320 - 19.<br>
321 - </b>Refer to Table 19 for Sabertooth connection information. We've included the switch settings we used for Johnny 5 - you may need to use
322 - different settings for your application. You can find which direction to flip the switches on the card included with the Sabertooth. Route the
323 - motor wires through the holes in the chassis as shown! When the Sabertooth is properly connected and set up, use some double-sided foam tape to
324 - secure it <i>inside</i> the chassis.<br>
325 - &nbsp;</font>
326 - <div align="center">
327 - <center>
328 - <table border="0">
329 - <tbody><tr>
330 - <td >
331 - <div align="center">
332 - <table border="1" bordercolor="#000000" >
333 - <tbody><tr>
334 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0" colspan="2"><font size="2" face="Verdana">Sabertooth
335 - Connections</font></td>
336 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0" colspan="2"><font size="2" face="Verdana">Sabertooth Switch
337 - Settings</font></td>
338 - </tr>
339 - <tr>
340 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">M1A</font></td>
341 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Robot's right motor,<br>
342 - red wire</font></td>
343 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">1</font></td>
344 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Independent Control</font></td>
345 - </tr>
346 - <tr>
347 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">M1B</font></td>
348 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Robot's right motor,<br>
349 - yellow wire</font></td>
350 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">2</font></td>
351 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Disable Exponential</font></td>
352 - </tr>
353 - <tr>
354 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">M2A</font></td>
355 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Robot's left motor,<br>
356 - red wire</font></td>
357 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">3</font></td>
358 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Non-lithium mode</font></td>
359 - </tr>
360 - <tr>
361 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">M2B</font></td>
362 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Robot's left motor,<br>
363 - yellow wire</font></td>
364 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">4</font></td>
365 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">R/C Flip Mode</font></td>
366 - </tr>
367 - <tr>
368 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">B+</font></td>
369 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Battery (+), red wire</font></td>
370 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">5</font></td>
371 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Enable Auto-Calibrate</font></td>
372 - </tr>
373 - <tr>
374 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">B-</font></td>
375 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Battery (-), black wire</font></td>
376 - <td align="center" bordercolor="#808080" bgcolor="#C0C0C0"><font size="2" face="Verdana">6</font></td>
377 - <td align="center" bordercolor="#C0C0C0" bgcolor="#FFFFFF"><font size="2" face="Verdana">Disable Timeout</font></td>
378 - </tr>
379 - </tbody></table>
380 - </div>
381 - </td>
382 - </tr>
383 - <tr>
384 - <td >
385 - <p align="center"><font size="2" face="Verdana">Table 19</font></p>
386 - </td>
387 - </tr>
388 - </tbody></table>
389 - </center>
390 - </div>
391 - </td>
392 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt120.jpg" ><br>
393 - <font face="Verdana" size="2">Figure 19.</font></td>
394 - </tr>
395 - <tr>
396 - <td valign="top" align="left" colspan="2"><br class="pb">
397 - </td>
398 - </tr>
399 - <tr>
400 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
401 - 20.</b><br>
402 - The Sabertooth has a battery elimination feature (BEC). This is useful when connecting the Sabertooth to an R/C receiver as it provides 5vdc at
403 - 500mA. This BEC can power the receiver itself and a couple of servos in low power applications, such as a pan-and-tilt. However, when more
404 - powerful servos are connected to the R/C receiver, you must disable the BEC and provide a separate battery to the R/C receiver and its servos.
405 - It is also necessary to disable the BEC if you are connecting the Sabertooth to an SSC-32.</font>
406 - <p><font face="Verdana" size="2">To disable the BEC, pull the red wire out of the black housings of the CH1 <i>and</i> CH2 wires as shown in
407 - Figure 21. Be sure to cover the exposed wire with heat shrink to prevent accidental short circuits!</font></p>
408 - </td>
409 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt121.jpg" ><br>
410 - <font face="Verdana" size="2">Figure 20.</font></td>
411 - </tr>
412 - <tr>
413 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
414 - </tr>
415 - <tr>
416 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
417 - 21.<br>
418 - </b>This wiring harness is not included in the Tri-Track Chassis kit. We are illustrating what is necessary to install an SSC-32 to control an
419 - arm, Johnny 5 torso, or other servo-based addition. This switch will be used for a 6vdc battery.</font></td>
420 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt122.jpg" ><br>
421 - <font face="Verdana" size="2">Figure 21.</font></td>
422 - </tr>
423 - <tr>
424 - <td valign="top" align="left" colspan="2"><font face="Verdana" size="2">&nbsp;</font></td>
425 - </tr>
426 - <tr>
427 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
428 - 22.</b><br>
429 - If you are using both an SSC-32 and a Bot Board, you will install them as shown in Figure
430 - 22. If you are only using the SSC-32, you will secure
431 - it with the four screws and standoffs.</font></td>
432 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/tt124.jpg" ><br>
433 - <font face="Verdana" size="2">Figure 22.</font></td>
434 - </tr>
435 - <tr>
436 - <td valign="top" align="left" colspan="2"><br class="pb">
437 - </td>
438 - </tr>
439 - <tr>
440 - <td valign="top" ><font size="2" face="Verdana"><b>Step 23.</b><br>
441 - Now it's time to build the base rotate. Insert the stainless steel pins into the plastic bearings as shown.<font face="Verdana, Helvetica, sans-serif" size="2"><br>
442 - &nbsp;</font>
443 - <table border="0" >
444 - <tbody><tr>
445 - <td ><font size="2" face="Verdana"><b>5 x</b></font></td>
446 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
447 - </tr>
448 - <tr>
449 - <td ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/basepin.gif" border="2" ></font></td>
450 - <td ><font size="2" face="Verdana"><b>&nbsp;</b></font></td>
451 - </tr>
452 - </tbody></table>
453 - </font></td>
454 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/base01.jpg" border="2" hspace="10" ><br>
455 - <font size="2" face="Verdana">Figure 23.</font></td>
456 - </tr>
457 - <tr>
458 - <td colspan="2" valign="top">&nbsp;</td>
459 - </tr>
460 - <tr>
461 - <td valign="top" ><font size="2" face="Verdana"><b>Step 24.</b><br>
462 - Install the bearings into the base as shown. They will fit snugly.</font>
463 - <p><font size="2" face="Verdana">Note, the notch in the bottom edge of the base indicates the back.</font></p>
464 - </td>
465 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/base02.jpg" border="2" hspace="10" ><br>
466 - <font size="2" face="Verdana">Figure 24.</font></td>
467 - </tr>
468 - <tr>
469 - <td colspan="2" valign="top">&nbsp;</td>
470 - </tr>
471 - <tr>
472 - <td valign="top" ><font size="2" face="Verdana"><b>Step 25.</b><br>
473 - Lay a piece of 400 grit sandpaper on a flat surface and move the base (upside down) in small circles on it. This will remove any imperfections
474 - on the bearings.</font></td>
475 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/base03.jpg" border="2" hspace="10" ><br>
476 - <font size="2" face="Verdana">Figure 25.</font></td>
477 - </tr>
478 - <tr>
479 - <td valign="top" align="left" colspan="2"><br class="pb">
480 - </td>
481 - </tr>
482 - <tr>
483 - <td valign="top" ><font size="2" face="Verdana"><b>Step 26.</b><br>
484 - Figure 26 shows the circle pattern on the sandpaper and the inset shows the bearings after any imperfections have been removed.</font></td>
485 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/base04.jpg" border="2" hspace="10" ><br>
486 - <font size="2" face="Verdana">Figure 26.</font></td>
487 - </tr>
488 - <tr>
489 - <td colspan="2" valign="top">&nbsp;</td>
490 - </tr>
491 - <tr>
492 - <td valign="top" ><font size="2" face="Verdana"><b>Step 27.<br>
493 - </b>Figure 27 illustrates a typical standard-size servo with its output horn (the round white part) at center position. Make sure your servo
494 - looks like the image, and then carefully remove the servo horn screw and pull the horn straight off of the servo.
495 - The Johnny 5 kit includes either an HS-475 or HS-485.</font>
496 - <p><font size="2" face="Verdana">Make sure you do not lose the servo horn
497 - screw! You will need it later.</font></p>
498 - </td>
499 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/servo02.jpg" border="2" hspace="10" ><br>
500 - <font size="2" face="Verdana">Figure 27.</font></td>
501 - </tr>
502 - <tr>
503 - <td valign="top" colspan="2">&nbsp;</td>
504 - </tr>
505 - <tr>
506 - <td valign="top" ><font size="2" face="Verdana"><b>Step 28.</b><br>
507 - Place the servo in the base as shown and screw it in tightly using four #4 tapping screws.<font face="Verdana, Helvetica, sans-serif" size="2"><br>
508 - &nbsp;</font>
509 - <table border="0" >
510 - <tbody><tr>
511 - <td ><font size="2" face="Verdana"><b>4 x</b></font></td>
512 - <td ><b>&nbsp;</b></td>
513 - </tr>
514 - <tr>
515 - <td ><font size="2" face="Verdana"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/4375phts.gif" border="2" ></font></td>
516 - <td ><b>&nbsp;</b></td>
517 - </tr>
518 - </tbody></table>
519 - </font></td>
520 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/base05.jpg" border="2" hspace="10" ><br>
521 - <font size="2" face="Verdana">Figure 28.</font></td>
522 - </tr>
523 - <tr>
524 - <td valign="top" align="left" colspan="2"><br class="pb">
525 - </td>
526 - </tr>
527 - <tr>
528 - <td valign="top" ><font size="2" face="Verdana"><b>Step 29.<br>
529 - </b>Add a drop of 3-in-1 oil to each bearing.</font></td>
530 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/base15.jpg" border="2" hspace="10" ><br>
531 - <font size="2" face="Verdana">Figure 29.</font></td>
532 - </tr>
533 - <tr>
534 - <td colspan="2" valign="top">&nbsp;</td>
535 - </tr>
536 - <tr>
537 - <td valign="top" ><font size="2" face="Verdana"><b>Step 30.</b><br>
538 - Route the base servo's cable through the hole in the back of the base. This will keep the base level to the mounting surface.</font></td>
539 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/j528.jpg" border="2" hspace="10" ><br>
540 - <font size="2" face="Verdana">Figure 30.</font></td>
541 - </tr>
542 - <tr>
543 - <td colspan="2" valign="top">&nbsp;</td>
544 - </tr>
545 - <tr>
546 - <td valign="top" align="left"><font face="Verdana" size="2"><b>Step
547 - 31.<br>
548 - </b>Install the base rotate using the top screws from the standoffs as
549 - shown.</font>
550 - <p><font face="Verdana" size="2">Now move on to the Johnny 5 Torso
551 - assembly.</font></p>
552 - </td>
553 - <td align="center" valign="top" ><img border="2" src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/johnny-5-chassis/WebHome/j527.jpg" ><br>
554 - <font face="Verdana" size="2">Figure 31.</font></td>
555 - </tr>
556 556  </tbody></table>
557 557  </body>
558 558  {{/html}}
Copyright RobotShop 2018