Last modified by Eric Nantel on 2023/01/30 14:31
From version < 20.1 >
edited by Eric Nantel
on 2023/01/30 14:28
To version < 21.1 >
edited by Eric Nantel
on 2023/01/30 14:30
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1 1  {{html wiki="false" clean="true"}}
2 -
2 +<body><table border="0" cellpadding="0" cellspacing="0" bordercolor="#FFFFFF">
3 + <tbody><tr>
4 + <td valign="top" ><font size="2" face="Verdana"><strong>Viper
5 + Online Assembly Instructions.</strong></font>
6 + <p><font size="2" face="Verdana"><strong>Chassis</strong></font></p>
7 + <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="1"> Wear eye protection and never touch a powered robot!</font></p>
8 + </td>
9 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/viper00s.jpg" border="2" hspace="10" width="320" height="240"><br>
10 + <font size="2" face="Verdana"><strong>Viper</strong></font></td>
11 + </tr>
12 + <tr>
13 + <td colspan="2" >&nbsp;</td>
14 + </tr>
15 + <tr>
16 + <td valign="top" ><font size="2" face="Verdana"><b>Step 1.</b>
17 + Install the aluminum bars to the underside of the left side panel as shown
18 + Use 7 of the 4-40 x 3/8" screws for each side as shown. The screws
19 + should go in through the Lexan first, then the metal bars. Make a mirror
20 + image for the right side.</font>
21 + <p><font size="2" face="Verdana">Note: Do not use thread lock as it may
22 + damage the plastic.</font></p>
23 + <p><font size="2" face="Verdana"><strong>14 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p>
24 + </td>
25 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-01s.jpg" border="2" hspace="10" width="320" height="240"><br>
26 + <font size="2" face="Verdana">Figure 1.</font></td>
27 + </tr>
28 + <tr>
29 + <td colspan="2" >&nbsp;</td>
30 + </tr>
31 + <tr>
32 + <td valign="top" ><font size="2" face="Verdana"><b>Step 2.</b>
33 + Install 3 of the 1-1/2" spacers using 3 of the 4-40 x 5/8"
34 + screws from the underside of the panel. The screws should thread into the
35 + metal bars first, then pass through the Lexan panel. Note, this is
36 + opposite of the previous step. When done correctly the spacers should be
37 + sticking out on the side without the metal bars. Mirror for the right
38 + side.</font>
39 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4625hscs.gif" border="2" width="160" height="96"></font></p>
40 + </td>
41 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-02s.jpg" border="2" hspace="10" width="320" height="240"><br>
42 + <font size="2" face="Verdana">Figure 2.</font></td>
43 + </tr>
44 + <tr>
45 + <td valign="top" colspan="2">&nbsp;</td>
46 + </tr>
47 + <tr>
48 + <td valign="top" ><font size="2" face="Verdana"><b>Step 3.</b>
49 + Install 2 of the 1-1/2" spacers using 2 of the 4-40 x 3/8"
50 + screws from the underside of the panel. The spacers should be sticking out
51 + on the side without the metal bars. Mirror for the right side.</font>
52 + <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p></td>
53 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-03s.jpg" border="2" hspace="10" width="320" height="240"><br>
54 + <font size="2" face="Verdana">Figure 3.</font></td>
55 + </tr>
56 + <tr>
57 + <td colspan="2" >&nbsp;</td>
58 + </tr>
59 + <tr>
60 + <td valign="top" ><font size="2" face="Verdana"><b>Step 4.</b>
61 + Install the fender using 5 of the 4-40 x 3/8" screws as illustrated.
62 + Mirror for the right side.</font>
63 + <p><font size="2" face="Verdana"><strong>10 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p>
64 + </td>
65 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-04s.jpg" border="2" hspace="10" width="320" height="240"><br>
66 + <font size="2" face="Verdana">Figure 4.</font></td>
67 + </tr>
68 + <tr>
69 + <td colspan="2" >&nbsp;</td>
70 + </tr>
71 + <tr>
72 + <td valign="top" ><font size="2" face="Verdana"><b>Step 5.</b>
73 + Time to install the motors. Be sure the use the 3mm x 6mm screws, they're
74 + the shiny ones with the Phillips head.</font>
75 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/36mphs.gif" border="2" width="160" height="96"></font></p>
76 + </td>
77 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-08s.jpg" border="2" hspace="10" width="320" height="240"><br>
78 + <font size="2" face="Verdana">Figure 5.</font></td>
79 + </tr>
80 + <tr>
81 + <td colspan="2" >&nbsp;</td>
82 + </tr>
83 + <tr>
84 + <td valign="top" ><font size="2" face="Verdana"><b>Step 6.</b>
85 + Solder the cap across the terminals as shown. Make sure you put the red to
86 + (+) and the black to (-). Use at least 20 awg stranded wire and cut to a
87 + length of about 6".</font></td>
88 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-05s.jpg" border="2" hspace="10" width="320" height="240"><br>
89 + <font size="2" face="Verdana">Figure 6.</font></td>
90 + </tr>
91 + <tr>
92 + <td colspan="2" >&nbsp;</td>
93 + </tr>
94 + <tr>
95 + <td valign="top" ><font size="2" face="Verdana"><b>Step 7.</b>
96 + Align the two halves of the robot as shown and install the bottom panel
97 + using 6 of the 4-40 x 3/8" button head screws. Note, these screws
98 + have a low profile head and are used here to prevent catching on the ring
99 + edge. Take it easy on these, as they can be difficult to remove if
100 + over-tightened.</font>
101 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hbs.gif" border="2" width="160" height="96"></font></p>
102 + </td>
103 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-06s.jpg" border="2" hspace="10" width="320" height="240"><br>
104 + <font size="2" face="Verdana">Figure 7.</font></td>
105 + </tr>
106 + <tr>
107 + <td colspan="2" >&nbsp;</td>
108 + </tr>
109 + <tr>
110 + <td valign="top" ><font size="2" face="Verdana"><b>Step 8.</b>
111 + Insert the inside front shelf. If you are using one or two battery packs,
112 + use the front-most shelf holes, as is shown in Figure 8. If you are using
113 + three battery packs, use the rear set of shelf holes, closer to the
114 + motors.</font></td>
115 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-09s.jpg" border="2" hspace="10" width="320" height="240"><br>
116 + <font size="2" face="Verdana">Figure 8.</font></td>
117 + </tr>
118 + <tr>
119 + <td colspan="2" >&nbsp;</td>
120 + </tr>
121 + <tr>
122 + <td valign="top" ><font size="2" face="Verdana"><b>Step 9.</b>
123 + Insert the inside top shelf.</font>
124 + <p><font size="2" face="Verdana">Note: Remove the inner panel on the
125 + shelf, specifically when using the DHB motor driver and OOPic-R. It can
126 + also be left in for a solid shelf to hold an RC receiver.</font></p>
127 + </td>
128 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-10s.jpg" border="2" hspace="10" width="320" height="240"><br>
129 + <font size="2" face="Verdana">Figure 9.</font></td>
130 + </tr>
131 + <tr>
132 + <td colspan="2" >&nbsp;</td>
133 + </tr>
134 + <tr>
135 + <td valign="top" ><font size="2" face="Verdana"><b>Step 10.</b>
136 + Install the back panel using 4 of the 4-40 x 3/8" button head screws.
137 + These are used here to minimize the robots total length.</font>
138 + <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hbs.gif" border="2" width="160" height="96"></font></p>
139 + </td>
140 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-07s.jpg" border="2" hspace="10" width="320" height="240"><br>
141 + <font size="2" face="Verdana">Figure 10.</font></td>
142 + </tr>
143 + <tr>
144 + <td colspan="2" >&nbsp;</td>
145 + </tr>
146 + <tr>
147 + <td valign="top" ><font size="2" face="Verdana"><b>Step 11.</b>
148 + Install the scoop using 4 of the 4-40 x 3/8" button head screws.</font>
149 + <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hbs.gif" border="2" width="160" height="96"></font></p>
150 + </td>
151 + <td align="center" valign="top" rowspan="1" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-12s.jpg" border="2" hspace="10" width="320" height="240"><br>
152 + <font size="2" face="Verdana">Figure 11.</font></td>
153 + </tr>
154 + <tr>
155 + <td colspan="2" >&nbsp;</td>
156 + </tr>
157 + <tr>
158 + <td valign="top" ><font size="2" face="Verdana"><b>Step 12.</b>
159 + Install the top panel using 4 of the 4-40 x 3/8" screws.</font>
160 + <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p></td>
161 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-13s.jpg" border="2" hspace="10" width="320" height="240"><br>
162 + <font size="2" face="Verdana">Figure 12.</font></td>
163 + </tr>
164 + <tr>
165 + <td colspan="2" >&nbsp;</td>
166 + </tr>
167 + <tr>
168 + <td valign="top" ><font size="2" face="Verdana"><b>Step 13.</b>
169 + Install the wheels. First put the set screw into the aluminum hub. Align
170 + the set screw over the flat on the shaft. Tighten until it touches then
171 + slide the hub as far as in a possible. Then torque it down tight. Install
172 + the wheels onto the hubs using the 5-40 x 5/8" screws. Careful, you
173 + can over do it on these.</font>
174 + <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4625hscs.gif" border="2" width="160" height="96"></font></p>
175 + </td>
176 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-14s.jpg" border="2" hspace="10" width="320" height="240"><br>
177 + <font size="2" face="Verdana">Figure 13.</font></td>
178 + </tr>
179 + <tr>
180 + <td colspan="2" >&nbsp;</td>
181 + </tr>
182 + <tr>
183 + <td valign="top" ><font size="2" face="Verdana"><b>Step 14.</b>
184 + This completes the assembly of the rolling chassis. You will need improve
185 + the edge of the scoop where it meets the surface of the Sumo ring. This
186 + can be done in many ways, so I will leave it to your imagination.
187 + Remember, most Sumo wins occur when the robot gets under the opponent's
188 + scoop.</font></td>
189 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-15s.jpg" border="2" hspace="10" width="320" height="240"><br>
190 + <font size="2" face="Verdana">Figure 14.</font></td>
191 + </tr>
192 +</tbody></table>
193 +</body>
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