Last modified by Eric Nantel on 2023/01/30 14:31
From version < 22.1 >
edited by Eric Nantel
on 2023/01/30 14:31
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edited by Eric Nantel
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1 1  {{html wiki="false" clean="true"}}
2 -<body><table border="0" cellpadding="0" cellspacing="0" bordercolor="#FFFFFF">
3 - <tbody><tr>
4 - <td valign="top" ><font size="2" face="Verdana"><strong>Viper
5 - Online Assembly Instructions.</strong></font>
6 - <p><font size="2" face="Verdana"><strong>Chassis</strong></font></p>
7 - <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="1"> Wear eye protection and never touch a powered robot!</font></p>
8 - </td>
9 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/viper00s.jpg" border="2" hspace="10" width="320" height="240"><br>
10 - <font size="2" face="Verdana"><strong>Viper</strong></font></td>
11 - </tr>
12 - <tr>
13 - <td colspan="2" >&nbsp;</td>
14 - </tr>
15 - <tr>
16 - <td valign="top" ><font size="2" face="Verdana"><b>Step 1.</b>
17 - Install the aluminum bars to the underside of the left side panel as shown
18 - Use 7 of the 4-40 x 3/8" screws for each side as shown. The screws
19 - should go in through the Lexan first, then the metal bars. Make a mirror
20 - image for the right side.</font>
21 - <p><font size="2" face="Verdana">Note: Do not use thread lock as it may
22 - damage the plastic.</font></p>
23 - <p><font size="2" face="Verdana"><strong>14 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p>
24 - </td>
25 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-01s.jpg" border="2" hspace="10" width="320" height="240"><br>
26 - <font size="2" face="Verdana">Figure 1.</font></td>
27 - </tr>
28 - <tr>
29 - <td colspan="2" >&nbsp;</td>
30 - </tr>
31 - <tr>
32 - <td valign="top" ><font size="2" face="Verdana"><b>Step 2.</b>
33 - Install 3 of the 1-1/2" spacers using 3 of the 4-40 x 5/8"
34 - screws from the underside of the panel. The screws should thread into the
35 - metal bars first, then pass through the Lexan panel. Note, this is
36 - opposite of the previous step. When done correctly the spacers should be
37 - sticking out on the side without the metal bars. Mirror for the right
38 - side.</font>
39 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4625hscs.gif" border="2" width="160" height="96"></font></p>
40 - </td>
41 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-02s.jpg" border="2" hspace="10" width="320" height="240"><br>
42 - <font size="2" face="Verdana">Figure 2.</font></td>
43 - </tr>
44 - <tr>
45 - <td valign="top" colspan="2">&nbsp;</td>
46 - </tr>
47 - <tr>
48 - <td valign="top" ><font size="2" face="Verdana"><b>Step 3.</b>
49 - Install 2 of the 1-1/2" spacers using 2 of the 4-40 x 3/8"
50 - screws from the underside of the panel. The spacers should be sticking out
51 - on the side without the metal bars. Mirror for the right side.</font>
52 - <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p></td>
53 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-03s.jpg" border="2" hspace="10" width="320" height="240"><br>
54 - <font size="2" face="Verdana">Figure 3.</font></td>
55 - </tr>
56 - <tr>
57 - <td colspan="2" >&nbsp;</td>
58 - </tr>
59 - <tr>
60 - <td valign="top" ><font size="2" face="Verdana"><b>Step 4.</b>
61 - Install the fender using 5 of the 4-40 x 3/8" screws as illustrated.
62 - Mirror for the right side.</font>
63 - <p><font size="2" face="Verdana"><strong>10 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p>
64 - </td>
65 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-04s.jpg" border="2" hspace="10" width="320" height="240"><br>
66 - <font size="2" face="Verdana">Figure 4.</font></td>
67 - </tr>
68 - <tr>
69 - <td colspan="2" >&nbsp;</td>
70 - </tr>
71 - <tr>
72 - <td valign="top" ><font size="2" face="Verdana"><b>Step 5.</b>
73 - Time to install the motors. Be sure the use the 3mm x 6mm screws, they're
74 - the shiny ones with the Phillips head.</font>
75 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/36mphs.gif" border="2" width="160" height="96"></font></p>
76 - </td>
77 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-08s.jpg" border="2" hspace="10" width="320" height="240"><br>
78 - <font size="2" face="Verdana">Figure 5.</font></td>
79 - </tr>
80 - <tr>
81 - <td colspan="2" >&nbsp;</td>
82 - </tr>
83 - <tr>
84 - <td valign="top" ><font size="2" face="Verdana"><b>Step 6.</b>
85 - Solder the cap across the terminals as shown. Make sure you put the red to
86 - (+) and the black to (-). Use at least 20 awg stranded wire and cut to a
87 - length of about 6".</font></td>
88 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-05s.jpg" border="2" hspace="10" width="320" height="240"><br>
89 - <font size="2" face="Verdana">Figure 6.</font></td>
90 - </tr>
91 - <tr>
92 - <td colspan="2" >&nbsp;</td>
93 - </tr>
94 - <tr>
95 - <td valign="top" ><font size="2" face="Verdana"><b>Step 7.</b>
96 - Align the two halves of the robot as shown and install the bottom panel
97 - using 6 of the 4-40 x 3/8" button head screws. Note, these screws
98 - have a low profile head and are used here to prevent catching on the ring
99 - edge. Take it easy on these, as they can be difficult to remove if
100 - over-tightened.</font>
101 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hbs.gif" border="2" width="160" height="96"></font></p>
102 - </td>
103 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-06s.jpg" border="2" hspace="10" width="320" height="240"><br>
104 - <font size="2" face="Verdana">Figure 7.</font></td>
105 - </tr>
106 - <tr>
107 - <td colspan="2" >&nbsp;</td>
108 - </tr>
109 - <tr>
110 - <td valign="top" ><font size="2" face="Verdana"><b>Step 8.</b>
111 - Insert the inside front shelf. If you are using one or two battery packs,
112 - use the front-most shelf holes, as is shown in Figure 8. If you are using
113 - three battery packs, use the rear set of shelf holes, closer to the
114 - motors.</font></td>
115 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-09s.jpg" border="2" hspace="10" width="320" height="240"><br>
116 - <font size="2" face="Verdana">Figure 8.</font></td>
117 - </tr>
118 - <tr>
119 - <td colspan="2" >&nbsp;</td>
120 - </tr>
121 - <tr>
122 - <td valign="top" ><font size="2" face="Verdana"><b>Step 9.</b>
123 - Insert the inside top shelf.</font>
124 - <p><font size="2" face="Verdana">Note: Remove the inner panel on the
125 - shelf, specifically when using the DHB motor driver and OOPic-R. It can
126 - also be left in for a solid shelf to hold an RC receiver.</font></p>
127 - </td>
128 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-10s.jpg" border="2" hspace="10" width="320" height="240"><br>
129 - <font size="2" face="Verdana">Figure 9.</font></td>
130 - </tr>
131 - <tr>
132 - <td colspan="2" >&nbsp;</td>
133 - </tr>
134 - <tr>
135 - <td valign="top" ><font size="2" face="Verdana"><b>Step 10.</b>
136 - Install the back panel using 4 of the 4-40 x 3/8" button head screws.
137 - These are used here to minimize the robots total length.</font>
138 - <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hbs.gif" border="2" width="160" height="96"></font></p>
139 - </td>
140 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-07s.jpg" border="2" hspace="10" width="320" height="240"><br>
141 - <font size="2" face="Verdana">Figure 10.</font></td>
142 - </tr>
143 - <tr>
144 - <td colspan="2" >&nbsp;</td>
145 - </tr>
146 - <tr>
147 - <td valign="top" ><font size="2" face="Verdana"><b>Step 11.</b>
148 - Install the scoop using 4 of the 4-40 x 3/8" button head screws.</font>
149 - <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hbs.gif" border="2" width="160" height="96"></font></p>
150 - </td>
151 - <td align="center" valign="top" rowspan="1" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-12s.jpg" border="2" hspace="10" width="320" height="240"><br>
152 - <font size="2" face="Verdana">Figure 11.</font></td>
153 - </tr>
154 - <tr>
155 - <td colspan="2" >&nbsp;</td>
156 - </tr>
157 - <tr>
158 - <td valign="top" ><font size="2" face="Verdana"><b>Step 12.</b>
159 - Install the top panel using 4 of the 4-40 x 3/8" screws.</font>
160 - <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4375hscs.gif" border="2" width="160" height="96"></font></p></td>
161 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-13s.jpg" border="2" hspace="10" width="320" height="240"><br>
162 - <font size="2" face="Verdana">Figure 12.</font></td>
163 - </tr>
164 - <tr>
165 - <td colspan="2" >&nbsp;</td>
166 - </tr>
167 - <tr>
168 - <td valign="top" ><font size="2" face="Verdana"><b>Step 13.</b>
169 - Install the wheels. First put the set screw into the aluminum hub. Align
170 - the set screw over the flat on the shaft. Tighten until it touches then
171 - slide the hub as far as in a possible. Then torque it down tight. Install
172 - the wheels onto the hubs using the 5-40 x 5/8" screws. Careful, you
173 - can over do it on these.</font>
174 - <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/4625hscs.gif" border="2" width="160" height="96"></font></p>
175 - </td>
176 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-14s.jpg" border="2" hspace="10" width="320" height="240"><br>
177 - <font size="2" face="Verdana">Figure 13.</font></td>
178 - </tr>
179 - <tr>
180 - <td colspan="2" >&nbsp;</td>
181 - </tr>
182 - <tr>
183 - <td valign="top" ><font size="2" face="Verdana"><b>Step 14.</b>
184 - This completes the assembly of the rolling chassis. You will need improve
185 - the edge of the scoop where it meets the surface of the Sumo ring. This
186 - can be done in many ways, so I will leave it to your imagination.
187 - Remember, most Sumo wins occur when the robot gets under the opponent's
188 - scoop.</font></td>
189 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/viper-sumo-assembly/WebHome/sr42-15s.jpg" border="2" hspace="10" width="320" height="240"><br>
190 - <font size="2" face="Verdana">Figure 14.</font></td>
191 - </tr>
192 -</tbody></table>
193 -</body>
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