Last modified by Eric Nantel on 2026/04/06 11:33
From version < 2.1 >
edited by Eric Nantel
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To version < 29.1
edited by Eric Nantel
on 2026/04/06 11:33
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1 -servo-erector-set-robots-kits.ses-v1-robots.ses-v1-arms.WebHome
1 +ses-v1.ses-v1-robots.ses-v1-arms.WebHome
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1 -{{html wiki="false" clean="true"}}
1 +{{html wiki="false" clean="false"}}
2 +<style>
3 + .asm { font-family: Verdana, Helvetica, sans-serif; font-size: 14px; max-width: 960px; }
4 + .asm-step { background: #fff; border: 1px solid #ddd; border-radius: 8px; margin-bottom: 1.5rem; overflow: hidden; }
5 + .asm-step-header { background: #F5A800; display: flex; align-items: stretch; justify-content: space-between; }
6 + .asm-step-name { padding: 0.6rem 1rem; font-weight: bold; font-size: 15px; color: #2C1A00; }
7 + .asm-step-num { background: #1a1a1a; color: white; padding: 0.6rem 1.1rem; font-weight: bold; font-size: 15px; display: flex; align-items: center; white-space: nowrap; }
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12 + .asm-step-figure span { display: block; font-size: 12px; color: #666; margin-top: 0.3rem; }
13 + .asm-figures { display: flex; flex-wrap: wrap; gap: 0.75rem; }
14 + .asm-parts { display: flex; flex-wrap: wrap; gap: 0.75rem; margin-top: 0.75rem; align-items: stretch; }
15 + .asm-part { border: 1px solid #ddd; border-radius: 6px; overflow: hidden; flex: 0 1 150px; display: flex; flex-direction: column; }
16 + .asm-part-info { background: #FFF3D6; padding: 0.4rem 0.6rem; border-bottom: 1px solid #F5A800; flex: 1; }
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18 + .asm-part-name { font-size: 11px; color: #5A3800; line-height: 1.4; margin-top: 2px; }
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20 + .asm-part-img img { max-width: 120px; max-height: 90px; height: auto; display: block; }
21 + .asm-warning { color: #c00; font-weight: bold; }
22 + .asm h1 { font-size: 18px; margin-bottom: 0.25rem; }
23 +</style>
2 2  
25 +<div class="asm">
26 +
27 + <!-- Header -->
28 + <div style="padding: 0.5rem 0 1rem 0; display:flex; flex-wrap:wrap; gap:1.5rem; align-items:flex-start;">
29 + <div style="flex:1 1 300px;">
30 + <h1 class="asm">Pneumatic Syringe Assembly Instructions</h1>
31 + <p><b>Updated October 12, 2010</b></p>
32 + <p><span class="asm-warning">Safety first!</span> Wear eye protection and never touch a powered robot!</p>
33 + <p>Do not use Loctite or thread locks. They are not necessary and may damage the PVC. PVC parts have a definite good and bad side — keep the good sides facing outward.</p>
34 + </div>
35 + <div style="text-align:center; flex:0 1 280px;">
36 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac00.jpg" style="max-width:100%; border:1px solid #ccc; border-radius:4px;">
37 + <p style="font-size:12px; color:#666; margin-top:0.3rem;"><b>Completed assembly.</b></p>
38 + </div>
39 + </div>
40 +
41 + <!-- PVC Warning -->
42 + <div class="asm-step">
43 + <div class="asm-step-header">
44 + <div class="asm-step-name">Pneumatic Syringe — Important PVC Warning</div>
45 + <div class="asm-step-num">&nbsp;</div>
46 + </div>
47 + <div class="asm-step-body">
48 + <div class="asm-step-text">
49 + <p><span class="asm-warning">DO NOT overtighten screws on the PVC parts! The PVC will compress and will become weaker as a result!</span></p>
50 + </div>
51 + <div class="asm-step-figure">
52 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tighten.jpg">
53 + <span>Example image.</span>
54 + </div>
55 + </div>
56 + </div>
57 +
58 + <!-- Step 1 -->
59 + <div class="asm-step">
60 + <div class="asm-step-header">
61 + <div class="asm-step-name">Pneumatic Syringe — Clean PVC Parts</div>
62 + <div class="asm-step-num">Step 1 / 14</div>
63 + </div>
64 + <div class="asm-step-body">
65 + <div class="asm-step-text">
66 + <p>The PVC parts are brushed off before packaging, but there may still be residue. Take a damp rag and wipe the parts clean.</p>
67 + </div>
68 + <div class="asm-step-figure">
69 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.jpg">
70 + <span>Figure 1.</span>
71 + </div>
72 + </div>
73 + </div>
74 +
75 + <!-- Step 2 -->
76 + <div class="asm-step">
77 + <div class="asm-step-header">
78 + <div class="asm-step-name">Pneumatic Syringe — Cut Parts from Panel</div>
79 + <div class="asm-step-num">Step 2 / 14</div>
80 + </div>
81 + <div class="asm-step-body">
82 + <div class="asm-step-text">
83 + <p>Carefully cut the PVC parts out of the panel using a thin, flat blade exacto knife. Simply cut through the tabs to remove the parts. The tabs may leave rough edges — sand these smooth with sandpaper.</p>
84 + </div>
85 + <div class="asm-step-figure">
86 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/pvcpanel.jpg">
87 + <span>Figure 2.</span>
88 + </div>
89 + </div>
90 + </div>
91 +
92 + <!-- Step 3 -->
93 + <div class="asm-step">
94 + <div class="asm-step-header">
95 + <div class="asm-step-name">Pneumatic Syringe — Glue Base Parts</div>
96 + <div class="asm-step-num">Step 3 / 14</div>
97 + </div>
98 + <div class="asm-step-body">
99 + <div class="asm-step-text">
100 + <p>Take the two large PVC parts and insert the tabbed part into the slotted one to form an "L" shape with the engraved writing on the inside. Run a bead of superglue down the seam where the two parts meet. Let dry for 3–5 minutes before proceeding.</p>
101 + </div>
102 + <div class="asm-step-figure">
103 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac03.jpg">
104 + <span>Figure 3.</span>
105 + </div>
106 + </div>
107 + </div>
108 +
109 + <!-- Step 4 -->
110 + <div class="asm-step">
111 + <div class="asm-step-header">
112 + <div class="asm-step-name">Pneumatic Syringe — Install Pivot Screw</div>
113 + <div class="asm-step-num">Step 4 / 14</div>
114 + </div>
115 + <div class="asm-step-body">
116 + <div class="asm-step-text">
117 + <p>Attach the 4-40 x 1.0" screw and two nylon insert lock nuts as shown. There should be a small space between the two nuts.</p>
118 + <div class="asm-parts">
119 + <div class="asm-part">
120 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 x 1.000" hex socket screw</div></div>
121 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/41000hscs.gif"></div>
122 + </div>
123 + <div class="asm-part">
124 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div>
125 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div>
126 + </div>
127 + </div>
128 + </div>
129 + <div class="asm-step-figure">
130 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac04.jpg">
131 + <span>Figure 4.</span>
132 + </div>
133 + </div>
134 + </div>
135 +
136 + <!-- Step 5 -->
137 + <div class="asm-step">
138 + <div class="asm-step-header">
139 + <div class="asm-step-name">Pneumatic Syringe — Install Servo</div>
140 + <div class="asm-step-num">Step 5 / 14</div>
141 + </div>
142 + <div class="asm-step-body">
143 + <div class="asm-step-text">
144 + <p>Remove the screw in the center of the servo horn and remove the horn. <span class="asm-warning">Save this screw — you will need it in Step 9!</span></p>
145 + <p>Install the servo into the base as shown using two 4-40 x .5" screws and 4-40 nuts. Refer to Figure 5-1 for the mounting diagram.</p>
146 + <div style="margin-top:0.75rem;">
147 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac01.gif" style="max-width:100%; border:1px solid #ccc; border-radius:4px;">
148 + <p style="font-size:12px; color:#666; margin-top:0.3rem;">Figure 5-1 — Servo mounting diagram.</p>
149 + </div>
150 + </div>
151 + <div class="asm-step-figure">
152 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac05.jpg">
153 + <span>Figure 5-2.</span>
154 + </div>
155 + </div>
156 + </div>
157 +
158 + <!-- Step 6 -->
159 + <div class="asm-step">
160 + <div class="asm-step-header">
161 + <div class="asm-step-name">Pneumatic Syringe — Attach Syringe with Zip Ties</div>
162 + <div class="asm-step-num">Step 6 / 14</div>
163 + </div>
164 + <div class="asm-step-body">
165 + <div class="asm-step-text">
166 + <p>Attach the remaining two PVC parts to the syringe using zip ties exactly as shown. Do not tighten too much — it will distort the cylinder and prevent a good seal with the plunger.</p>
167 + <p><span class="asm-warning">Important: the zip tie on the plunger must be aligned as shown or it will collide with the red servo horn added later.</span></p>
168 + </div>
169 + <div class="asm-step-figure">
170 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac06.jpg">
171 + <span>Figure 6.</span>
172 + </div>
173 + </div>
174 + </div>
175 +
176 + <!-- Step 7 -->
177 + <div class="asm-step">
178 + <div class="asm-step-header">
179 + <div class="asm-step-name">Pneumatic Syringe — Modify Servo Horn</div>
180 + <div class="asm-step-num">Step 7 / 14</div>
181 + </div>
182 + <div class="asm-step-body">
183 + <div class="asm-step-text">
184 + <p>Drill out the hole shown in Figure 7-2 with a .125" drill bit — this can be done by hand as shown in Figure 7-1. Afterwards, cut off the three other legs from the servo horn using angle cutters.</p>
185 + </div>
186 + <div class="asm-figures">
187 + <div class="asm-step-figure">
188 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/drill01.jpg">
189 + <span>Figure 7-1 (drilling by hand).</span>
190 + </div>
191 + <div class="asm-step-figure">
192 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac07.jpg">
193 + <span>Figure 7-2 (hole location).</span>
194 + </div>
195 + </div>
196 + </div>
197 + </div>
198 +
199 + <!-- Step 8 -->
200 + <div class="asm-step">
201 + <div class="asm-step-header">
202 + <div class="asm-step-name">Pneumatic Syringe — Attach Servo Horn to PVC</div>
203 + <div class="asm-step-num">Step 8 / 14</div>
204 + </div>
205 + <div class="asm-step-body">
206 + <div class="asm-step-text">
207 + <p>Attach the servo horn to the small PVC part using a 4-40 x .625" screw and two nylon insert lock nuts. Keep the assembly loose enough to allow easy movement.</p>
208 + <div class="asm-parts">
209 + <div class="asm-part">
210 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 x .625" hex socket screw</div></div>
211 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/4625hscs.gif"></div>
212 + </div>
213 + <div class="asm-part">
214 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div>
215 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div>
216 + </div>
217 + </div>
218 + </div>
219 + <div class="asm-step-figure">
220 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac08.jpg">
221 + <span>Figure 8.</span>
222 + </div>
223 + </div>
224 + </div>
225 +
226 + <!-- Step 9 -->
227 + <div class="asm-step">
228 + <div class="asm-step-header">
229 + <div class="asm-step-name">Pneumatic Syringe — Attach Syringe to Holder</div>
230 + <div class="asm-step-num">Step 9 / 14</div>
231 + </div>
232 + <div class="asm-step-body">
233 + <div class="asm-step-text">
234 + <p>If mounting the vacuum assembly to a surface (e.g. wood), do that <b>before</b> attaching the syringe — the syringe will block one of the mounting holes.</p>
235 + <p>Attach the syringe assembly to the holder using a 4-40 nylon insert lock nut and the screw saved from Step 5. Ensure the red servo horn points straight up when the servo is centered — this maximises the range of motion.</p>
236 + <div class="asm-parts">
237 + <div class="asm-part">
238 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">4-40 nylon insert lock nut</div></div>
239 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/440niln.gif"></div>
240 + </div>
241 + </div>
242 + </div>
243 + <div class="asm-step-figure">
244 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac09.jpg">
245 + <span>Figure 9.</span>
246 + </div>
247 + </div>
248 + </div>
249 +
250 + <!-- Step 10 -->
251 + <div class="asm-step">
252 + <div class="asm-step-header">
253 + <div class="asm-step-name">Pneumatic Syringe — Attach Elbow Fitting</div>
254 + <div class="asm-step-num">Step 10 / 14</div>
255 + </div>
256 + <div class="asm-step-body">
257 + <div class="asm-step-text">
258 + <p>Attach the elbow fitting to the long "C" bracket using two large washers and a nut. Align the fitting as shown.</p>
259 + <div class="asm-parts">
260 + <div class="asm-part">
261 + <div class="asm-part-info"><div class="asm-part-qty">1x</div><div class="asm-part-name">1/4-28 nut</div></div>
262 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/1428nut.gif"></div>
263 + </div>
264 + <div class="asm-part">
265 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">1/4" washer</div></div>
266 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/14wash.gif"></div>
267 + </div>
268 + </div>
269 + </div>
270 + <div class="asm-step-figure">
271 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac10.jpg">
272 + <span>Figure 10.</span>
273 + </div>
274 + </div>
275 + </div>
276 +
277 + <!-- Step 11 -->
278 + <div class="asm-step">
279 + <div class="asm-step-header">
280 + <div class="asm-step-name">Pneumatic Syringe — Remove Old Gripper</div>
281 + <div class="asm-step-num">Step 11 / 14</div>
282 + </div>
283 + <div class="asm-step-body">
284 + <div class="asm-step-text">
285 + <p>Remove the old gripper, short "C" bracket, and gripper servo as shown. Leave the ball bearing in place. <span class="asm-warning">Save the two #2 x .250" tapping screws — you will need them in Step 12.</span></p>
286 + </div>
287 + <div class="asm-step-figure">
288 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac11.jpg">
289 + <span>Figure 11.</span>
290 + </div>
291 + </div>
292 + </div>
293 +
294 + <!-- Step 12 -->
295 + <div class="asm-step">
296 + <div class="asm-step-header">
297 + <div class="asm-step-name">Pneumatic Syringe — Attach Long "C" Bracket</div>
298 + <div class="asm-step-num">Step 12 / 14</div>
299 + </div>
300 + <div class="asm-step-body">
301 + <div class="asm-step-text">
302 + <p>Attach the long "C" bracket onto the end of the arm where the old gripper assembly was, using the two screws saved from Step 11.</p>
303 + <div class="asm-parts">
304 + <div class="asm-part">
305 + <div class="asm-part-info"><div class="asm-part-qty">2x</div><div class="asm-part-name">#2 x .250" tapping screw (from Step 11)</div></div>
306 + <div class="asm-part-img"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/2250phts.gif"></div>
307 + </div>
308 + </div>
309 + </div>
310 + <div class="asm-step-figure">
311 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac12.jpg">
312 + <span>Figure 12.</span>
313 + </div>
314 + </div>
315 + </div>
316 +
317 + <!-- Step 13 -->
318 + <div class="asm-step">
319 + <div class="asm-step-header">
320 + <div class="asm-step-name">Pneumatic Syringe — Attach Suction Cup &amp; Route Tubing</div>
321 + <div class="asm-step-num">Step 13 / 14</div>
322 + </div>
323 + <div class="asm-step-body">
324 + <div class="asm-step-text">
325 + <p>Slide the suction cup over the outside of the elbow and slide the tubing over the other end. Secure the tubing to the arm with a zip tie as shown in Figure 13-1. <span class="asm-warning">Do NOT overtighten the zip tie — it will compress the tubing and block airflow.</span></p>
326 + </div>
327 + <div class="asm-figures">
328 + <div class="asm-step-figure">
329 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/tubeloc.jpg">
330 + <span>Figure 13-1 (tube location).</span>
331 + </div>
332 + <div class="asm-step-figure">
333 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac13.jpg">
334 + <span>Figure 13-2.</span>
335 + </div>
336 + </div>
337 + </div>
338 + </div>
339 +
340 + <!-- Step 14 -->
341 + <div class="asm-step">
342 + <div class="asm-step-header">
343 + <div class="asm-step-name">Pneumatic Syringe — Connect Tubing &amp; Servo</div>
344 + <div class="asm-step-num">Step 14 / 14</div>
345 + </div>
346 + <div class="asm-step-body">
347 + <div class="asm-step-text">
348 + <p>Slide the other end of the tubing onto the end of the syringe. Plug the vacuum servo into the same servo pin as the gripper — <b>pin 4</b> by default.</p>
349 + </div>
350 + <div class="asm-step-figure">
351 + <img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/servo-erector-set-robots-kits/ses-v1-robots/ses-v1-arms/pneumatic-syringe/WebHome/vac14.jpg">
352 + <span>Figure 14.</span>
353 + </div>
354 + </div>
355 + </div>
356 +
357 +</div>
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