Last modified by Eric Nantel on 2023/02/02 14:15

From version < 21.1
edited by Eric Nantel
on 2023/02/02 14:15
To version < 20.1 >
edited by Eric Nantel
on 2023/02/02 14:05
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1 1  {{html wiki="false" clean="true"}}
2 -<body><table border="0" cellpadding="0" cellspacing="0" >
3 - <tbody><tr>
4 - <td valign="top" ><font size="2" face="Verdana"><strong>Terminator
5 - Online Assembly Instructions, Revision 2.<br>
6 - 02.24.04</strong></font>
7 - <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="2"> Wear eye protection and never touch a powered robot!</font></p>
8 - </td>
9 - <td align="center" valign="bottom" width="320"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br>
10 - <font size="2" face="Verdana"><strong>Terminator</strong></font></td>
11 - </tr>
12 - <tr>
13 - <td colspan="2" >&nbsp;</td>
14 - </tr>
15 - <tr>
16 - <td valign="top" ><font size="2" face="Verdana"><strong>Chassis
17 - Assembly<br>
18 - </strong>Step 1. Install the aluminum bars to the left side panel as
19 - shown&nbsp; Use 6 of the 4-40 x 3/8 screws for each side as shown; make
20 - them go through the lexan first, then the aluminum bar. Install 4 of the
21 - 4-40 x 5/8 screws from the inside; they'll go in through the aluminum bar
22 - first, then the lexan. Make a mirror image for the right side.</font>
23 - <p><font size="2" face="Verdana">Note: Do not use thread lock as it may
24 - damage the plastic.</font></p>
25 - <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" >
26 - <strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4625hscs.gif" border="2" ></font></p>
27 - </td>
28 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term01a.jpg" border="2" hspace="10" ><br>
29 - <font size="2" face="Verdana">Figure 1.</font></td>
30 - </tr>
31 - <tr>
32 - <td colspan="2" >&nbsp;</td>
33 - </tr>
34 - <tr>
35 - <td valign="top" ><font size="2" face="Verdana">Step 2. Install 4
36 - of the 1-1/2" spacers onto the 4-40 x 5/8 screws that were installed
37 - in the previous step. Tighten them down till the flat side is lined up
38 - with the panel and aluminum bar as shown in figure 2. Mirror for the right
39 - side.</font></td>
40 - <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term03a.jpg" border="2" hspace="10" ><br>
41 - <font size="2" face="Verdana">Figure 3.</font></td>
42 - </tr>
43 - <tr>
44 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term02a.jpg" border="2" hspace="10" ><br>
45 - <font size="2" face="Verdana">Figure 2.</font></td>
46 - </tr>
47 - <tr>
48 - <td colspan="2" >&nbsp;</td>
49 - </tr>
50 - <tr>
51 - <td valign="top" ><font size="2" face="Verdana">Step 3. Time to
52 - install the motors. Be sure the use the 3mm x 6mm screws, they're the
53 - shiny ones with the Phillips head.</font>
54 - <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/36mphs.gif" border="2" ></font></p>
55 - </td>
56 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term04a.jpg" border="2" hspace="10" ><br>
57 - <font size="2" face="Verdana">Figure 4.</font></td>
58 - </tr>
59 - <tr>
60 - <td colspan="2" >&nbsp;</td>
61 - </tr>
62 - <tr>
63 - <td valign="top" ><font size="2" face="Verdana">Step 4. Solder
64 - the cap across the terminals as shown. Make sure you put the red to (+)
65 - and the black to (-). This will make wiring the speed controllers easier
66 - later on. Use at least 20 awg stranded wire and cut to a length of about
67 - 6".</font></td>
68 - <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term06a.jpg" border="2" hspace="10" ><br>
69 - <font size="2" face="Verdana">Figure 6.</font></td>
70 - </tr>
71 - <tr>
72 - <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term05a.jpg" border="2" hspace="10" ><br>
73 - <font size="2" face="Verdana">Figure 5.</font></td>
74 - </tr>
75 - <tr>
76 - <td colspan="2" >&nbsp;</td>
77 - </tr>
78 - <tr>
79 - <td valign="top" ><font size="2" face="Verdana">Step 5. Align the
80 - two halves of the robot upside down as shown and install the bottom panel.
81 - Now the robot will start to take shape.</font>
82 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
83 - </td>
84 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term07a.jpg" border="2" hspace="10" ><br>
85 - <font size="2" face="Verdana">Figure 7.</font></td>
86 - </tr>
87 - <tr>
88 - <td colspan="2" >&nbsp;</td>
89 - </tr>
90 - <tr>
91 - <td valign="top" ><font size="2" face="Verdana">Step 6. Install
92 - the 1" spacers into the top panel using 6 of the 4-40 x 3/8 screws.</font>
93 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
94 - </td>
95 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term08a.jpg" border="2" hspace="10" ><br>
96 - <font size="2" face="Verdana">Figure 8.</font></td>
97 - </tr>
98 - <tr>
99 - <td colspan="2" >&nbsp;</td>
100 - </tr>
101 - <tr>
102 - <td valign="top" ><font size="2" face="Verdana">Step 7. Install
103 - the lid onto the robot using 6 of the 4-40 x 3/8 screws.</font>
104 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
105 - </td>
106 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term09a.jpg" border="2" hspace="10" ><br>
107 - <font size="2" face="Verdana">Figure 9.</font></td>
108 - </tr>
109 - <tr>
110 - <td colspan="2" >&nbsp;</td>
111 - </tr>
112 - <tr>
113 - <td valign="top" ><font size="2" face="Verdana">Step 8. Install
114 - the top onto the robot using 6 of the 4-40 x 3/8 screws.</font>
115 - <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
116 - </td>
117 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term10a.jpg" border="2" hspace="10" ><br>
118 - <font size="2" face="Verdana">Figure 10.</font></td>
119 - </tr>
120 - <tr>
121 - <td colspan="2" >&nbsp;</td>
122 - </tr>
123 - <tr>
124 - <td valign="top" ><font size="2" face="Verdana">Step 9. Install
125 - the hubs. </font><font size="2" face="Verdana">First put the set screw
126 - into the hub. Tighten the set screw so that it just touches the flat of
127 - the motor shaft. Then push the hub down on the shaft as far as it will go,
128 - and then torque it down tight.</font></td>
129 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term11a.jpg" border="2" hspace="10" ><br>
130 - <font size="2" face="Verdana">Figure 11.</font></td>
131 - </tr>
132 - <tr>
133 - <td colspan="2" >&nbsp;</td>
134 - </tr>
135 - <tr>
136 - <td valign="top" ><font size="2" face="Verdana">Step 10. Install
137 - the wheels onto the hubs using 2 of the 5-40 x 3/8 screws per wheel.</font>
138 - <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/5375hscs.gif" border="2" ></font></p>
139 - </td>
140 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term12a.jpg" border="2" hspace="10" ><br>
141 - <font size="2" face="Verdana">Figure 12.</font></td>
142 - </tr>
143 - <tr>
144 - <td colspan="2" >&nbsp;</td>
145 - </tr>
146 - <tr>
147 - <td valign="top" ><font size="2" face="Verdana">Step 11. Install
148 - the front scoop mount plate as shown. Use 4 of the 4-40 x 3/8 screws.
149 - Depending on how you configure your scoop you may need to reinforce this,
150 - or make another from aluminum using this as a template.</font>
151 - <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
152 - </td>
153 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term13a.jpg" border="2" hspace="10" ><br>
154 - <font size="2" face="Verdana">Figure 13.</font></td>
155 - </tr>
156 - <tr>
157 - <td colspan="2" >&nbsp;</td>
158 - </tr>
159 - <tr>
160 - <td valign="top" ><font size="2" face="Verdana">Step 12. Install
161 - the fenders as shown.</font>
162 - <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
163 - </td>
164 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term14a.jpg" border="2" hspace="10" ><br>
165 - <font size="2" face="Verdana">Figure 14.</font></td>
166 - </tr>
167 - <tr>
168 - <td colspan="2" >&nbsp;</td>
169 - </tr>
170 - <tr>
171 - <td valign="top" ><font size="2" face="Verdana">This completes
172 - the assembly of the rolling chassis. Now you need to add your own scoop,
173 - motor drivers, sensors and microcontroller. It is still a long way from
174 - being battle ready, but it's a great start!</font></td>
175 - <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br>
176 - <font size="2" face="Verdana">Figure 15.</font></td>
177 - </tr>
178 -</tbody></table>
179 -</body>
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