Wiki source code of Terminator Sumo Assembly Instructions v2.0
Last modified by Eric Nantel on 2023/02/02 14:15
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1 | {{html wiki="false" clean="true"}} |
2 | <body><table border="0" cellpadding="0" cellspacing="0" > |
3 | <tbody><tr> |
4 | <td valign="top" ><font size="2" face="Verdana"><strong>Terminator |
5 | Online Assembly Instructions, Revision 2.<br> |
6 | 02.24.04</strong></font> |
7 | <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="2"> Wear eye protection and never touch a powered robot!</font></p> |
8 | </td> |
9 | <td align="center" valign="bottom" width="320"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br> |
10 | <font size="2" face="Verdana"><strong>Terminator</strong></font></td> |
11 | </tr> |
12 | <tr> |
13 | <td colspan="2" > </td> |
14 | </tr> |
15 | <tr> |
16 | <td valign="top" ><font size="2" face="Verdana"><strong>Chassis |
17 | Assembly<br> |
18 | </strong>Step 1. Install the aluminum bars to the left side panel as |
19 | shown Use 6 of the 4-40 x 3/8 screws for each side as shown; make |
20 | them go through the lexan first, then the aluminum bar. Install 4 of the |
21 | 4-40 x 5/8 screws from the inside; they'll go in through the aluminum bar |
22 | first, then the lexan. Make a mirror image for the right side.</font> |
23 | <p><font size="2" face="Verdana">Note: Do not use thread lock as it may |
24 | damage the plastic.</font></p> |
25 | <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" > |
26 | <strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4625hscs.gif" border="2" ></font></p> |
27 | </td> |
28 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term01a.jpg" border="2" hspace="10" ><br> |
29 | <font size="2" face="Verdana">Figure 1.</font></td> |
30 | </tr> |
31 | <tr> |
32 | <td colspan="2" > </td> |
33 | </tr> |
34 | <tr> |
35 | <td valign="top" ><font size="2" face="Verdana">Step 2. Install 4 |
36 | of the 1-1/2" spacers onto the 4-40 x 5/8 screws that were installed |
37 | in the previous step. Tighten them down till the flat side is lined up |
38 | with the panel and aluminum bar as shown in figure 2. Mirror for the right |
39 | side.</font></td> |
40 | <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term03a.jpg" border="2" hspace="10" ><br> |
41 | <font size="2" face="Verdana">Figure 3.</font></td> |
42 | </tr> |
43 | <tr> |
44 | <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term02a.jpg" border="2" hspace="10" ><br> |
45 | <font size="2" face="Verdana">Figure 2.</font></td> |
46 | </tr> |
47 | <tr> |
48 | <td colspan="2" > </td> |
49 | </tr> |
50 | <tr> |
51 | <td valign="top" ><font size="2" face="Verdana">Step 3. Time to |
52 | install the motors. Be sure the use the 3mm x 6mm screws, they're the |
53 | shiny ones with the Phillips head.</font> |
54 | <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/36mphs.gif" border="2" ></font></p> |
55 | </td> |
56 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term04a.jpg" border="2" hspace="10" ><br> |
57 | <font size="2" face="Verdana">Figure 4.</font></td> |
58 | </tr> |
59 | <tr> |
60 | <td colspan="2" > </td> |
61 | </tr> |
62 | <tr> |
63 | <td valign="top" ><font size="2" face="Verdana">Step 4. Solder |
64 | the cap across the terminals as shown. Make sure you put the red to (+) |
65 | and the black to (-). This will make wiring the speed controllers easier |
66 | later on. Use at least 20 awg stranded wire and cut to a length of about |
67 | 6".</font></td> |
68 | <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term06a.jpg" border="2" hspace="10" ><br> |
69 | <font size="2" face="Verdana">Figure 6.</font></td> |
70 | </tr> |
71 | <tr> |
72 | <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term05a.jpg" border="2" hspace="10" ><br> |
73 | <font size="2" face="Verdana">Figure 5.</font></td> |
74 | </tr> |
75 | <tr> |
76 | <td colspan="2" > </td> |
77 | </tr> |
78 | <tr> |
79 | <td valign="top" ><font size="2" face="Verdana">Step 5. Align the |
80 | two halves of the robot upside down as shown and install the bottom panel. |
81 | Now the robot will start to take shape.</font> |
82 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> |
83 | </td> |
84 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term07a.jpg" border="2" hspace="10" ><br> |
85 | <font size="2" face="Verdana">Figure 7.</font></td> |
86 | </tr> |
87 | <tr> |
88 | <td colspan="2" > </td> |
89 | </tr> |
90 | <tr> |
91 | <td valign="top" ><font size="2" face="Verdana">Step 6. Install |
92 | the 1" spacers into the top panel using 6 of the 4-40 x 3/8 screws.</font> |
93 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> |
94 | </td> |
95 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term08a.jpg" border="2" hspace="10" ><br> |
96 | <font size="2" face="Verdana">Figure 8.</font></td> |
97 | </tr> |
98 | <tr> |
99 | <td colspan="2" > </td> |
100 | </tr> |
101 | <tr> |
102 | <td valign="top" ><font size="2" face="Verdana">Step 7. Install |
103 | the lid onto the robot using 6 of the 4-40 x 3/8 screws.</font> |
104 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> |
105 | </td> |
106 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term09a.jpg" border="2" hspace="10" ><br> |
107 | <font size="2" face="Verdana">Figure 9.</font></td> |
108 | </tr> |
109 | <tr> |
110 | <td colspan="2" > </td> |
111 | </tr> |
112 | <tr> |
113 | <td valign="top" ><font size="2" face="Verdana">Step 8. Install |
114 | the top onto the robot using 6 of the 4-40 x 3/8 screws.</font> |
115 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> |
116 | </td> |
117 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term10a.jpg" border="2" hspace="10" ><br> |
118 | <font size="2" face="Verdana">Figure 10.</font></td> |
119 | </tr> |
120 | <tr> |
121 | <td colspan="2" > </td> |
122 | </tr> |
123 | <tr> |
124 | <td valign="top" ><font size="2" face="Verdana">Step 9. Install |
125 | the hubs. </font><font size="2" face="Verdana">First put the set screw |
126 | into the hub. Tighten the set screw so that it just touches the flat of |
127 | the motor shaft. Then push the hub down on the shaft as far as it will go, |
128 | and then torque it down tight.</font></td> |
129 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term11a.jpg" border="2" hspace="10" ><br> |
130 | <font size="2" face="Verdana">Figure 11.</font></td> |
131 | </tr> |
132 | <tr> |
133 | <td colspan="2" > </td> |
134 | </tr> |
135 | <tr> |
136 | <td valign="top" ><font size="2" face="Verdana">Step 10. Install |
137 | the wheels onto the hubs using 2 of the 5-40 x 3/8 screws per wheel.</font> |
138 | <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/5375hscs.gif" border="2" ></font></p> |
139 | </td> |
140 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term12a.jpg" border="2" hspace="10" ><br> |
141 | <font size="2" face="Verdana">Figure 12.</font></td> |
142 | </tr> |
143 | <tr> |
144 | <td colspan="2" > </td> |
145 | </tr> |
146 | <tr> |
147 | <td valign="top" ><font size="2" face="Verdana">Step 11. Install |
148 | the front scoop mount plate as shown. Use 4 of the 4-40 x 3/8 screws. |
149 | Depending on how you configure your scoop you may need to reinforce this, |
150 | or make another from aluminum using this as a template.</font> |
151 | <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> |
152 | </td> |
153 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term13a.jpg" border="2" hspace="10" ><br> |
154 | <font size="2" face="Verdana">Figure 13.</font></td> |
155 | </tr> |
156 | <tr> |
157 | <td colspan="2" > </td> |
158 | </tr> |
159 | <tr> |
160 | <td valign="top" ><font size="2" face="Verdana">Step 12. Install |
161 | the fenders as shown.</font> |
162 | <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> |
163 | </td> |
164 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term14a.jpg" border="2" hspace="10" ><br> |
165 | <font size="2" face="Verdana">Figure 14.</font></td> |
166 | </tr> |
167 | <tr> |
168 | <td colspan="2" > </td> |
169 | </tr> |
170 | <tr> |
171 | <td valign="top" ><font size="2" face="Verdana">This completes |
172 | the assembly of the rolling chassis. Now you need to add your own scoop, |
173 | motor drivers, sensors and microcontroller. It is still a long way from |
174 | being battle ready, but it's a great start!</font></td> |
175 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br> |
176 | <font size="2" face="Verdana">Figure 15.</font></td> |
177 | </tr> |
178 | </tbody></table> |
179 | </body> |
180 | {{/html}} |