Last modified by Eric Nantel on 2023/02/02 14:15
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2 <body><table border="0" cellpadding="0" cellspacing="0" >
3 <tbody><tr>
4 <td valign="top" ><font size="2" face="Verdana"><strong>Terminator
5 Online Assembly Instructions, Revision 2.<br>
6 02.24.04</strong></font>
7 <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="2"> Wear eye protection and never touch a powered robot!</font></p>
8 </td>
9 <td align="center" valign="bottom" width="320"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br>
10 <font size="2" face="Verdana"><strong>Terminator</strong></font></td>
11 </tr>
12 <tr>
13 <td colspan="2" >&nbsp;</td>
14 </tr>
15 <tr>
16 <td valign="top" ><font size="2" face="Verdana"><strong>Chassis
17 Assembly<br>
18 </strong>Step 1. Install the aluminum bars to the left side panel as
19 shown&nbsp; Use 6 of the 4-40 x 3/8 screws for each side as shown; make
20 them go through the lexan first, then the aluminum bar. Install 4 of the
21 4-40 x 5/8 screws from the inside; they'll go in through the aluminum bar
22 first, then the lexan. Make a mirror image for the right side.</font>
23 <p><font size="2" face="Verdana">Note: Do not use thread lock as it may
24 damage the plastic.</font></p>
25 <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" >
26 <strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4625hscs.gif" border="2" ></font></p>
27 </td>
28 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term01a.jpg" border="2" hspace="10" ><br>
29 <font size="2" face="Verdana">Figure 1.</font></td>
30 </tr>
31 <tr>
32 <td colspan="2" >&nbsp;</td>
33 </tr>
34 <tr>
35 <td valign="top" ><font size="2" face="Verdana">Step 2. Install 4
36 of the 1-1/2" spacers onto the 4-40 x 5/8 screws that were installed
37 in the previous step. Tighten them down till the flat side is lined up
38 with the panel and aluminum bar as shown in figure 2. Mirror for the right
39 side.</font></td>
40 <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term03a.jpg" border="2" hspace="10" ><br>
41 <font size="2" face="Verdana">Figure 3.</font></td>
42 </tr>
43 <tr>
44 <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term02a.jpg" border="2" hspace="10" ><br>
45 <font size="2" face="Verdana">Figure 2.</font></td>
46 </tr>
47 <tr>
48 <td colspan="2" >&nbsp;</td>
49 </tr>
50 <tr>
51 <td valign="top" ><font size="2" face="Verdana">Step 3. Time to
52 install the motors. Be sure the use the 3mm x 6mm screws, they're the
53 shiny ones with the Phillips head.</font>
54 <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/36mphs.gif" border="2" ></font></p>
55 </td>
56 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term04a.jpg" border="2" hspace="10" ><br>
57 <font size="2" face="Verdana">Figure 4.</font></td>
58 </tr>
59 <tr>
60 <td colspan="2" >&nbsp;</td>
61 </tr>
62 <tr>
63 <td valign="top" ><font size="2" face="Verdana">Step 4. Solder
64 the cap across the terminals as shown. Make sure you put the red to (+)
65 and the black to (-). This will make wiring the speed controllers easier
66 later on. Use at least 20 awg stranded wire and cut to a length of about
67 6".</font></td>
68 <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term06a.jpg" border="2" hspace="10" ><br>
69 <font size="2" face="Verdana">Figure 6.</font></td>
70 </tr>
71 <tr>
72 <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term05a.jpg" border="2" hspace="10" ><br>
73 <font size="2" face="Verdana">Figure 5.</font></td>
74 </tr>
75 <tr>
76 <td colspan="2" >&nbsp;</td>
77 </tr>
78 <tr>
79 <td valign="top" ><font size="2" face="Verdana">Step 5. Align the
80 two halves of the robot upside down as shown and install the bottom panel.
81 Now the robot will start to take shape.</font>
82 <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
83 </td>
84 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term07a.jpg" border="2" hspace="10" ><br>
85 <font size="2" face="Verdana">Figure 7.</font></td>
86 </tr>
87 <tr>
88 <td colspan="2" >&nbsp;</td>
89 </tr>
90 <tr>
91 <td valign="top" ><font size="2" face="Verdana">Step 6. Install
92 the 1" spacers into the top panel using 6 of the 4-40 x 3/8 screws.</font>
93 <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
94 </td>
95 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term08a.jpg" border="2" hspace="10" ><br>
96 <font size="2" face="Verdana">Figure 8.</font></td>
97 </tr>
98 <tr>
99 <td colspan="2" >&nbsp;</td>
100 </tr>
101 <tr>
102 <td valign="top" ><font size="2" face="Verdana">Step 7. Install
103 the lid onto the robot using 6 of the 4-40 x 3/8 screws.</font>
104 <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
105 </td>
106 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term09a.jpg" border="2" hspace="10" ><br>
107 <font size="2" face="Verdana">Figure 9.</font></td>
108 </tr>
109 <tr>
110 <td colspan="2" >&nbsp;</td>
111 </tr>
112 <tr>
113 <td valign="top" ><font size="2" face="Verdana">Step 8. Install
114 the top onto the robot using 6 of the 4-40 x 3/8 screws.</font>
115 <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
116 </td>
117 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term10a.jpg" border="2" hspace="10" ><br>
118 <font size="2" face="Verdana">Figure 10.</font></td>
119 </tr>
120 <tr>
121 <td colspan="2" >&nbsp;</td>
122 </tr>
123 <tr>
124 <td valign="top" ><font size="2" face="Verdana">Step 9. Install
125 the hubs. </font><font size="2" face="Verdana">First put the set screw
126 into the hub. Tighten the set screw so that it just touches the flat of
127 the motor shaft. Then push the hub down on the shaft as far as it will go,
128 and then torque it down tight.</font></td>
129 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term11a.jpg" border="2" hspace="10" ><br>
130 <font size="2" face="Verdana">Figure 11.</font></td>
131 </tr>
132 <tr>
133 <td colspan="2" >&nbsp;</td>
134 </tr>
135 <tr>
136 <td valign="top" ><font size="2" face="Verdana">Step 10. Install
137 the wheels onto the hubs using 2 of the 5-40 x 3/8 screws per wheel.</font>
138 <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/5375hscs.gif" border="2" ></font></p>
139 </td>
140 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term12a.jpg" border="2" hspace="10" ><br>
141 <font size="2" face="Verdana">Figure 12.</font></td>
142 </tr>
143 <tr>
144 <td colspan="2" >&nbsp;</td>
145 </tr>
146 <tr>
147 <td valign="top" ><font size="2" face="Verdana">Step 11. Install
148 the front scoop mount plate as shown. Use 4 of the 4-40 x 3/8 screws.
149 Depending on how you configure your scoop you may need to reinforce this,
150 or make another from aluminum using this as a template.</font>
151 <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
152 </td>
153 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term13a.jpg" border="2" hspace="10" ><br>
154 <font size="2" face="Verdana">Figure 13.</font></td>
155 </tr>
156 <tr>
157 <td colspan="2" >&nbsp;</td>
158 </tr>
159 <tr>
160 <td valign="top" ><font size="2" face="Verdana">Step 12. Install
161 the fenders as shown.</font>
162 <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
163 </td>
164 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term14a.jpg" border="2" hspace="10" ><br>
165 <font size="2" face="Verdana">Figure 14.</font></td>
166 </tr>
167 <tr>
168 <td colspan="2" >&nbsp;</td>
169 </tr>
170 <tr>
171 <td valign="top" ><font size="2" face="Verdana">This completes
172 the assembly of the rolling chassis. Now you need to add your own scoop,
173 motor drivers, sensors and microcontroller. It is still a long way from
174 being battle ready, but it's a great start!</font></td>
175 <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br>
176 <font size="2" face="Verdana">Figure 15.</font></td>
177 </tr>
178 </tbody></table>
179 </body>
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