Last modified by Eric Nantel on 2023/02/02 14:15
From version < 20.1 >
edited by Eric Nantel
on 2023/02/02 14:05
To version < 21.1
edited by Eric Nantel
on 2023/02/02 14:15
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1 1  {{html wiki="false" clean="true"}}
2 -
2 +<body><table border="0" cellpadding="0" cellspacing="0" >
3 + <tbody><tr>
4 + <td valign="top" ><font size="2" face="Verdana"><strong>Terminator
5 + Online Assembly Instructions, Revision 2.<br>
6 + 02.24.04</strong></font>
7 + <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="2"> Wear eye protection and never touch a powered robot!</font></p>
8 + </td>
9 + <td align="center" valign="bottom" width="320"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br>
10 + <font size="2" face="Verdana"><strong>Terminator</strong></font></td>
11 + </tr>
12 + <tr>
13 + <td colspan="2" >&nbsp;</td>
14 + </tr>
15 + <tr>
16 + <td valign="top" ><font size="2" face="Verdana"><strong>Chassis
17 + Assembly<br>
18 + </strong>Step 1. Install the aluminum bars to the left side panel as
19 + shown&nbsp; Use 6 of the 4-40 x 3/8 screws for each side as shown; make
20 + them go through the lexan first, then the aluminum bar. Install 4 of the
21 + 4-40 x 5/8 screws from the inside; they'll go in through the aluminum bar
22 + first, then the lexan. Make a mirror image for the right side.</font>
23 + <p><font size="2" face="Verdana">Note: Do not use thread lock as it may
24 + damage the plastic.</font></p>
25 + <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" >
26 + <strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4625hscs.gif" border="2" ></font></p>
27 + </td>
28 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term01a.jpg" border="2" hspace="10" ><br>
29 + <font size="2" face="Verdana">Figure 1.</font></td>
30 + </tr>
31 + <tr>
32 + <td colspan="2" >&nbsp;</td>
33 + </tr>
34 + <tr>
35 + <td valign="top" ><font size="2" face="Verdana">Step 2. Install 4
36 + of the 1-1/2" spacers onto the 4-40 x 5/8 screws that were installed
37 + in the previous step. Tighten them down till the flat side is lined up
38 + with the panel and aluminum bar as shown in figure 2. Mirror for the right
39 + side.</font></td>
40 + <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term03a.jpg" border="2" hspace="10" ><br>
41 + <font size="2" face="Verdana">Figure 3.</font></td>
42 + </tr>
43 + <tr>
44 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term02a.jpg" border="2" hspace="10" ><br>
45 + <font size="2" face="Verdana">Figure 2.</font></td>
46 + </tr>
47 + <tr>
48 + <td colspan="2" >&nbsp;</td>
49 + </tr>
50 + <tr>
51 + <td valign="top" ><font size="2" face="Verdana">Step 3. Time to
52 + install the motors. Be sure the use the 3mm x 6mm screws, they're the
53 + shiny ones with the Phillips head.</font>
54 + <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/36mphs.gif" border="2" ></font></p>
55 + </td>
56 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term04a.jpg" border="2" hspace="10" ><br>
57 + <font size="2" face="Verdana">Figure 4.</font></td>
58 + </tr>
59 + <tr>
60 + <td colspan="2" >&nbsp;</td>
61 + </tr>
62 + <tr>
63 + <td valign="top" ><font size="2" face="Verdana">Step 4. Solder
64 + the cap across the terminals as shown. Make sure you put the red to (+)
65 + and the black to (-). This will make wiring the speed controllers easier
66 + later on. Use at least 20 awg stranded wire and cut to a length of about
67 + 6".</font></td>
68 + <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term06a.jpg" border="2" hspace="10" ><br>
69 + <font size="2" face="Verdana">Figure 6.</font></td>
70 + </tr>
71 + <tr>
72 + <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term05a.jpg" border="2" hspace="10" ><br>
73 + <font size="2" face="Verdana">Figure 5.</font></td>
74 + </tr>
75 + <tr>
76 + <td colspan="2" >&nbsp;</td>
77 + </tr>
78 + <tr>
79 + <td valign="top" ><font size="2" face="Verdana">Step 5. Align the
80 + two halves of the robot upside down as shown and install the bottom panel.
81 + Now the robot will start to take shape.</font>
82 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
83 + </td>
84 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term07a.jpg" border="2" hspace="10" ><br>
85 + <font size="2" face="Verdana">Figure 7.</font></td>
86 + </tr>
87 + <tr>
88 + <td colspan="2" >&nbsp;</td>
89 + </tr>
90 + <tr>
91 + <td valign="top" ><font size="2" face="Verdana">Step 6. Install
92 + the 1" spacers into the top panel using 6 of the 4-40 x 3/8 screws.</font>
93 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
94 + </td>
95 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term08a.jpg" border="2" hspace="10" ><br>
96 + <font size="2" face="Verdana">Figure 8.</font></td>
97 + </tr>
98 + <tr>
99 + <td colspan="2" >&nbsp;</td>
100 + </tr>
101 + <tr>
102 + <td valign="top" ><font size="2" face="Verdana">Step 7. Install
103 + the lid onto the robot using 6 of the 4-40 x 3/8 screws.</font>
104 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
105 + </td>
106 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term09a.jpg" border="2" hspace="10" ><br>
107 + <font size="2" face="Verdana">Figure 9.</font></td>
108 + </tr>
109 + <tr>
110 + <td colspan="2" >&nbsp;</td>
111 + </tr>
112 + <tr>
113 + <td valign="top" ><font size="2" face="Verdana">Step 8. Install
114 + the top onto the robot using 6 of the 4-40 x 3/8 screws.</font>
115 + <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
116 + </td>
117 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term10a.jpg" border="2" hspace="10" ><br>
118 + <font size="2" face="Verdana">Figure 10.</font></td>
119 + </tr>
120 + <tr>
121 + <td colspan="2" >&nbsp;</td>
122 + </tr>
123 + <tr>
124 + <td valign="top" ><font size="2" face="Verdana">Step 9. Install
125 + the hubs. </font><font size="2" face="Verdana">First put the set screw
126 + into the hub. Tighten the set screw so that it just touches the flat of
127 + the motor shaft. Then push the hub down on the shaft as far as it will go,
128 + and then torque it down tight.</font></td>
129 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term11a.jpg" border="2" hspace="10" ><br>
130 + <font size="2" face="Verdana">Figure 11.</font></td>
131 + </tr>
132 + <tr>
133 + <td colspan="2" >&nbsp;</td>
134 + </tr>
135 + <tr>
136 + <td valign="top" ><font size="2" face="Verdana">Step 10. Install
137 + the wheels onto the hubs using 2 of the 5-40 x 3/8 screws per wheel.</font>
138 + <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/5375hscs.gif" border="2" ></font></p>
139 + </td>
140 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term12a.jpg" border="2" hspace="10" ><br>
141 + <font size="2" face="Verdana">Figure 12.</font></td>
142 + </tr>
143 + <tr>
144 + <td colspan="2" >&nbsp;</td>
145 + </tr>
146 + <tr>
147 + <td valign="top" ><font size="2" face="Verdana">Step 11. Install
148 + the front scoop mount plate as shown. Use 4 of the 4-40 x 3/8 screws.
149 + Depending on how you configure your scoop you may need to reinforce this,
150 + or make another from aluminum using this as a template.</font>
151 + <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
152 + </td>
153 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term13a.jpg" border="2" hspace="10" ><br>
154 + <font size="2" face="Verdana">Figure 13.</font></td>
155 + </tr>
156 + <tr>
157 + <td colspan="2" >&nbsp;</td>
158 + </tr>
159 + <tr>
160 + <td valign="top" ><font size="2" face="Verdana">Step 12. Install
161 + the fenders as shown.</font>
162 + <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p>
163 + </td>
164 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term14a.jpg" border="2" hspace="10" ><br>
165 + <font size="2" face="Verdana">Figure 14.</font></td>
166 + </tr>
167 + <tr>
168 + <td colspan="2" >&nbsp;</td>
169 + </tr>
170 + <tr>
171 + <td valign="top" ><font size="2" face="Verdana">This completes
172 + the assembly of the rolling chassis. Now you need to add your own scoop,
173 + motor drivers, sensors and microcontroller. It is still a long way from
174 + being battle ready, but it's a great start!</font></td>
175 + <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br>
176 + <font size="2" face="Verdana">Figure 15.</font></td>
177 + </tr>
178 +</tbody></table>
179 +</body>
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