Wiki source code of Terminator Sumo Assembly Instructions v2.0
Last modified by Eric Nantel on 2023/02/02 14:15
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21.1 | 2 | <body><table border="0" cellpadding="0" cellspacing="0" > |
| 3 | <tbody><tr> | ||
| 4 | <td valign="top" ><font size="2" face="Verdana"><strong>Terminator | ||
| 5 | Online Assembly Instructions, Revision 2.<br> | ||
| 6 | 02.24.04</strong></font> | ||
| 7 | <p><b><font face="Verdana" size="2">Safety first!</font></b><font face="Verdana" size="2"> Wear eye protection and never touch a powered robot!</font></p> | ||
| 8 | </td> | ||
| 9 | <td align="center" valign="bottom" width="320"><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br> | ||
| 10 | <font size="2" face="Verdana"><strong>Terminator</strong></font></td> | ||
| 11 | </tr> | ||
| 12 | <tr> | ||
| 13 | <td colspan="2" > </td> | ||
| 14 | </tr> | ||
| 15 | <tr> | ||
| 16 | <td valign="top" ><font size="2" face="Verdana"><strong>Chassis | ||
| 17 | Assembly<br> | ||
| 18 | </strong>Step 1. Install the aluminum bars to the left side panel as | ||
| 19 | shown Use 6 of the 4-40 x 3/8 screws for each side as shown; make | ||
| 20 | them go through the lexan first, then the aluminum bar. Install 4 of the | ||
| 21 | 4-40 x 5/8 screws from the inside; they'll go in through the aluminum bar | ||
| 22 | first, then the lexan. Make a mirror image for the right side.</font> | ||
| 23 | <p><font size="2" face="Verdana">Note: Do not use thread lock as it may | ||
| 24 | damage the plastic.</font></p> | ||
| 25 | <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" > | ||
| 26 | <strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4625hscs.gif" border="2" ></font></p> | ||
| 27 | </td> | ||
| 28 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term01a.jpg" border="2" hspace="10" ><br> | ||
| 29 | <font size="2" face="Verdana">Figure 1.</font></td> | ||
| 30 | </tr> | ||
| 31 | <tr> | ||
| 32 | <td colspan="2" > </td> | ||
| 33 | </tr> | ||
| 34 | <tr> | ||
| 35 | <td valign="top" ><font size="2" face="Verdana">Step 2. Install 4 | ||
| 36 | of the 1-1/2" spacers onto the 4-40 x 5/8 screws that were installed | ||
| 37 | in the previous step. Tighten them down till the flat side is lined up | ||
| 38 | with the panel and aluminum bar as shown in figure 2. Mirror for the right | ||
| 39 | side.</font></td> | ||
| 40 | <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term03a.jpg" border="2" hspace="10" ><br> | ||
| 41 | <font size="2" face="Verdana">Figure 3.</font></td> | ||
| 42 | </tr> | ||
| 43 | <tr> | ||
| 44 | <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term02a.jpg" border="2" hspace="10" ><br> | ||
| 45 | <font size="2" face="Verdana">Figure 2.</font></td> | ||
| 46 | </tr> | ||
| 47 | <tr> | ||
| 48 | <td colspan="2" > </td> | ||
| 49 | </tr> | ||
| 50 | <tr> | ||
| 51 | <td valign="top" ><font size="2" face="Verdana">Step 3. Time to | ||
| 52 | install the motors. Be sure the use the 3mm x 6mm screws, they're the | ||
| 53 | shiny ones with the Phillips head.</font> | ||
| 54 | <p><font size="2" face="Verdana"><strong>12 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/36mphs.gif" border="2" ></font></p> | ||
| 55 | </td> | ||
| 56 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term04a.jpg" border="2" hspace="10" ><br> | ||
| 57 | <font size="2" face="Verdana">Figure 4.</font></td> | ||
| 58 | </tr> | ||
| 59 | <tr> | ||
| 60 | <td colspan="2" > </td> | ||
| 61 | </tr> | ||
| 62 | <tr> | ||
| 63 | <td valign="top" ><font size="2" face="Verdana">Step 4. Solder | ||
| 64 | the cap across the terminals as shown. Make sure you put the red to (+) | ||
| 65 | and the black to (-). This will make wiring the speed controllers easier | ||
| 66 | later on. Use at least 20 awg stranded wire and cut to a length of about | ||
| 67 | 6".</font></td> | ||
| 68 | <td align="center" valign="bottom" rowspan="2" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term06a.jpg" border="2" hspace="10" ><br> | ||
| 69 | <font size="2" face="Verdana">Figure 6.</font></td> | ||
| 70 | </tr> | ||
| 71 | <tr> | ||
| 72 | <td align="center" valign="top" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term05a.jpg" border="2" hspace="10" ><br> | ||
| 73 | <font size="2" face="Verdana">Figure 5.</font></td> | ||
| 74 | </tr> | ||
| 75 | <tr> | ||
| 76 | <td colspan="2" > </td> | ||
| 77 | </tr> | ||
| 78 | <tr> | ||
| 79 | <td valign="top" ><font size="2" face="Verdana">Step 5. Align the | ||
| 80 | two halves of the robot upside down as shown and install the bottom panel. | ||
| 81 | Now the robot will start to take shape.</font> | ||
| 82 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> | ||
| 83 | </td> | ||
| 84 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term07a.jpg" border="2" hspace="10" ><br> | ||
| 85 | <font size="2" face="Verdana">Figure 7.</font></td> | ||
| 86 | </tr> | ||
| 87 | <tr> | ||
| 88 | <td colspan="2" > </td> | ||
| 89 | </tr> | ||
| 90 | <tr> | ||
| 91 | <td valign="top" ><font size="2" face="Verdana">Step 6. Install | ||
| 92 | the 1" spacers into the top panel using 6 of the 4-40 x 3/8 screws.</font> | ||
| 93 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> | ||
| 94 | </td> | ||
| 95 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term08a.jpg" border="2" hspace="10" ><br> | ||
| 96 | <font size="2" face="Verdana">Figure 8.</font></td> | ||
| 97 | </tr> | ||
| 98 | <tr> | ||
| 99 | <td colspan="2" > </td> | ||
| 100 | </tr> | ||
| 101 | <tr> | ||
| 102 | <td valign="top" ><font size="2" face="Verdana">Step 7. Install | ||
| 103 | the lid onto the robot using 6 of the 4-40 x 3/8 screws.</font> | ||
| 104 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> | ||
| 105 | </td> | ||
| 106 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term09a.jpg" border="2" hspace="10" ><br> | ||
| 107 | <font size="2" face="Verdana">Figure 9.</font></td> | ||
| 108 | </tr> | ||
| 109 | <tr> | ||
| 110 | <td colspan="2" > </td> | ||
| 111 | </tr> | ||
| 112 | <tr> | ||
| 113 | <td valign="top" ><font size="2" face="Verdana">Step 8. Install | ||
| 114 | the top onto the robot using 6 of the 4-40 x 3/8 screws.</font> | ||
| 115 | <p><font size="2" face="Verdana"><strong>6 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> | ||
| 116 | </td> | ||
| 117 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term10a.jpg" border="2" hspace="10" ><br> | ||
| 118 | <font size="2" face="Verdana">Figure 10.</font></td> | ||
| 119 | </tr> | ||
| 120 | <tr> | ||
| 121 | <td colspan="2" > </td> | ||
| 122 | </tr> | ||
| 123 | <tr> | ||
| 124 | <td valign="top" ><font size="2" face="Verdana">Step 9. Install | ||
| 125 | the hubs. </font><font size="2" face="Verdana">First put the set screw | ||
| 126 | into the hub. Tighten the set screw so that it just touches the flat of | ||
| 127 | the motor shaft. Then push the hub down on the shaft as far as it will go, | ||
| 128 | and then torque it down tight.</font></td> | ||
| 129 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term11a.jpg" border="2" hspace="10" ><br> | ||
| 130 | <font size="2" face="Verdana">Figure 11.</font></td> | ||
| 131 | </tr> | ||
| 132 | <tr> | ||
| 133 | <td colspan="2" > </td> | ||
| 134 | </tr> | ||
| 135 | <tr> | ||
| 136 | <td valign="top" ><font size="2" face="Verdana">Step 10. Install | ||
| 137 | the wheels onto the hubs using 2 of the 5-40 x 3/8 screws per wheel.</font> | ||
| 138 | <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/5375hscs.gif" border="2" ></font></p> | ||
| 139 | </td> | ||
| 140 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term12a.jpg" border="2" hspace="10" ><br> | ||
| 141 | <font size="2" face="Verdana">Figure 12.</font></td> | ||
| 142 | </tr> | ||
| 143 | <tr> | ||
| 144 | <td colspan="2" > </td> | ||
| 145 | </tr> | ||
| 146 | <tr> | ||
| 147 | <td valign="top" ><font size="2" face="Verdana">Step 11. Install | ||
| 148 | the front scoop mount plate as shown. Use 4 of the 4-40 x 3/8 screws. | ||
| 149 | Depending on how you configure your scoop you may need to reinforce this, | ||
| 150 | or make another from aluminum using this as a template.</font> | ||
| 151 | <p><font size="2" face="Verdana"><strong>4 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> | ||
| 152 | </td> | ||
| 153 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term13a.jpg" border="2" hspace="10" ><br> | ||
| 154 | <font size="2" face="Verdana">Figure 13.</font></td> | ||
| 155 | </tr> | ||
| 156 | <tr> | ||
| 157 | <td colspan="2" > </td> | ||
| 158 | </tr> | ||
| 159 | <tr> | ||
| 160 | <td valign="top" ><font size="2" face="Verdana">Step 12. Install | ||
| 161 | the fenders as shown.</font> | ||
| 162 | <p><font size="2" face="Verdana"><strong>8 x </strong><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/4375hscs.gif" border="2" ></font></p> | ||
| 163 | </td> | ||
| 164 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term14a.jpg" border="2" hspace="10" ><br> | ||
| 165 | <font size="2" face="Verdana">Figure 14.</font></td> | ||
| 166 | </tr> | ||
| 167 | <tr> | ||
| 168 | <td colspan="2" > </td> | ||
| 169 | </tr> | ||
| 170 | <tr> | ||
| 171 | <td valign="top" ><font size="2" face="Verdana">This completes | ||
| 172 | the assembly of the rolling chassis. Now you need to add your own scoop, | ||
| 173 | motor drivers, sensors and microcontroller. It is still a long way from | ||
| 174 | being battle ready, but it's a great start!</font></td> | ||
| 175 | <td align="center" valign="bottom" ><img src="https://wiki.lynxmotion.com/info/wiki/lynxmotion/download/wheeled-tracked/terminator-sumo-assembly-instruction-v2/WebHome/term15a.jpg" border="2" hspace="10" ><br> | ||
| 176 | <font size="2" face="Verdana">Figure 15.</font></td> | ||
| 177 | </tr> | ||
| 178 | </tbody></table> | ||
| 179 | </body> | ||
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